Mitsubishi Electric PLA-RP50 Service Manual

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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
NOTE:
• This manual describes
only service data of the
indoor units.
• RoHS compliant prod-
ucts have <G> mark on
the spec name plate.
CONTENTS
1. TECHNICAL CHANGES
..................................
2
2. REFERENCE MANUAL
...................................
2
3. SAFETY PRECAUTION
...................................
3
4. PART NAMES AND FUNCTIONS
...................
4
5. SPECIFICATIONS
............................................
7
6. NOISE CRITERION CURVES
.........................
11
7. OUTLINES AND DIMENSIONS
......................
13
8. WIRING DIAGRAM
.........................................
14
9. REFRIGERANT SYSTEM DIAGRAM
............
16
10. TROUBLESHOOTING
....................................
17
11. SPECIAL FUNCTION
.....................................
32
12. DISASSEMBLY PROCEDURE
.......................
41
Indoor unit
[Model names] [Service Ref.]
WIRED REMOTE
CONTROLLER
WIRELESS REMOTE
CONTROLLER
ON/OFF TEMP
ON/OFF
TEMP.
INDOOR UNIT
Model name
indication
PARTS CATALOG (OCB412)
No. OCH412
REVISED EDITION-E
August 2009
Revision:
• "11. SPECIAL
FUNCTION" has been
modified in REVISED
EDITION-E.
• Some descriptions have
been modified.
Please void OCH412
REVISED EDITION-D.
PLA-RP35BA
PLA-RP50BA
PLA-RP60BA
PLA-RP71BA
PLA-RP100BA
PLA-RP125BA
PLA-RP140BA
PLA-RP71BA2
PLA-RP100BA2
PLA-RP125BA2
PLA-RP140BA2
PLA-RP35BA.UK
PLA-RP35BA
1.UK PLA-RP35BA#2.UK
PLA-RP50BA.UK
PLA-RP50BA
1.UK PLA-RP50BA#2.UK
PLA-RP60BA.UK
PLA-RP60BA
1.UK PLA-RP60BA#2.UK
PLA-RP71BA.UK
PLA-RP71BA
1.UK PLA-RP71BA#2.UK
PLA-RP100BA.UK PLA-RP100BA#2.UK
PLA-RP125BA.UK PLA-RP125BA#2.UK
PLA-RP140BA.UK PLA-RP140BA#2.UK
PLA-RP71BA2.UK
PLA-RP100BA2.UK
PLA-RP125BA2.UK
PLA-RP140BA2.UK
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Summary of Contents

Page 1 - SERVICE MANUAL

SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSSPLIT-TYPE, AIR CONDITIONERSNOTE:• This manual describes only service data of the indoor units.• R

Page 2 - TECHNICAL CHANGES

10Cooling0.161.07Heating0.151.00Single phase, 50Hz, 230VMunsell 6.4Y 8.9/0.4Plate fin coilTurbo fan (direct) % 10.12022-25-28-31(780-880-990-1,090)0(d

Page 3 - SAFETY PRECAUTION

116NOISE CRITERION CURVESPLA-RP35BA.UKPLA-RP35BA1.UKPLA-RP35BA#2.UKPLA-RP50BA.UKPLA-RP50BA1.UKPLA-RP50BA#2.UKNOTCH SPL(dB) LINEHigh 31Medium1 29Medium

Page 4 - PART NAMES AND FUNCTIONS

12PLA-RP100BA.UKPLA-RP100BA#2.UKPLA-RP100BA2.UKPLA-RP125BA.UKPLA-RP125BA#2.UKPLA-RP125BA2.UKNOTCH SPL(dB) LINEHigh 40Medium1 37Medium2 34Low 32NOTCH S

Page 5 - Operation Section

137OUTLINES AND DIMENSIONS37728460()Ceiling holeBranch duct holeDrain pipeconnected to VP-25CeilingGrilleDrain holeModels Auto vane(Air outlet)Air int

Page 6 - Wireless remote controller

14WIRING DIAGRAM8INDOOR/OUTDOORCOMMUNICATIONCN3C(BLU)<Table 2>SW2(CAPACITY CODE)SETTINGPLA-RP35BAMODELSSW2ONOFF12345SETTINGPLA-RP100BAMODELSONOF

Page 7 - SPECIFICATIONS

1515SYMBOL SYMBOLNAME NAMEI.BINDOOR CONTROLLER BOARDFUSE (T6.3AL250V)CONNECTOR (LOSSNAY)CONNECTOR (REMOTE SWITCH)CONNECTOR (HA TERMINAL-A)CONNECTOR (C

Page 8 - 1.UK PLA-RP71BA#2.UK

16Thermistor TH2Pipe temperature(Liquid)Distributorwith strainer (#50)Thermistor TH5(Cond./ Eva.temperature)Thermistor TH1(Room temperature)Refrigeran

Page 9

17<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged and displayed on t

Page 10

18• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before c

Page 11 - NOISE CRITERION CURVES

19[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

Page 12 - MICROPHONE

22REFERENCE MANUALService Ref.PUHZ-RP200/250YHA(1)(2)SUZ-KA·VA(1).THSUZ-KA.VAR2.THService Manual No.OC338PUHZ-P200/250YHA(3) OCH424/OCB424OC374OC379PU

Page 13 - OUTLINES AND DIMENSIONS

20•If the unit cannot be operated properly after test run, refer to the following table to find the cause.SymptomCauseWired remote controller LED 1, 2

Page 14 - WIRING DIAGRAM

2110-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeA

Page 15 - PLA-RP140BA2

22Error CodeAbnormal point and detection method CauseCountermeasureP6Freezing/overheating protection is work-ing1 Freezing protection (Cooling mode)Th

Page 16 - REFRIGERANT SYSTEM DIAGRAM

23Error CodeAbnormal point and detection method CauseCountermeasureP9Pipe temperature thermistor/ Condenser-Evaporator (TH5)1 The unit is in 3-minute

Page 17 - TROUBLESHOOTING

24E6E7Error CodeAbnormal point and detection method CauseCountermeasureFbE1orE21 Contact failure, short circuit or, miswiring (converse wiring) of ind

Page 18 - [Procedure]

2510-4. TROUBLESHOOTING BY INFERIOR PHENOMENA Note: Refer to the manual of outdoor unit for the detail of remote controller.PhenomenaCauseCou

Page 19 - Beep Beep

26Note: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane performance failure1 The vane is

Page 20

2710-5. EMERGENCY OPERATION 10-5-1. When wireless remote controller fails or its battery is exhausted 10-5-2. When wired remote controller or indoor

Page 21

2810-6. HOW TO CHECK THE PARTSPLA-RP35BA.UK PLA-RP50BA.UK PLA-RP60BA.UK PLA-RP71BA.UKPLA-RP100BA.UK PLA-RP125BA.UK PLA-RP140BA.UKPLA-RP35BA1.UK PLA-RP

Page 22

2901020304050-20 -10 0 10 20 30 40 50< Thermistor for lower temperature >Temperature ()Resistance (k)<Thermistor Characteristic graph>Ro

Page 23

3SAFETY PRECAUTION3Cautions for units utilising refrigerant R410A3-2. CAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the

Page 24

3010-7.TEST POINT DIAGRAMIndoor controller boardPLA-RP35/50/60/71/100/125/140BA.UKPLA-RP35/50/60/71BA1.UKPLA-RP30/50/60/71/100/125/140BA#2.UKPLA-RP71/

Page 25

31SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerRemarksS

Page 26

3211SPECIAL FUNCTION11-1. HOW TO PERFORM THE UP/DOWN OPERATION OF THE AIR INTAKE GRILLE11-1-1. Setting up the lowering distance of air intake grilleDi

Page 27 - 10-5. EMERGENCY OPERATION

333311-1-3. How to perform the up/down operation using wired remote controller (PAR-21MAA)[Note:] General OperationOperation status displayButton to e

Page 28

34[Remarks:][Remarks:]Up/down operation modeUp/down operation modeUnit No.Refrigerant address No.Individually-specified up/down operation mode(a) &quo

Page 29 - 0=15k' ± 3%

3511-2. OPERATION (AUTOMATIC FILTER ELEVATION PANEL: PLP-6BAJ)UP/DOWN Machine 1UP/DOWN Machine 2Wire 1bWire 1aWire 2aWire 2bFig.1Detection switch(1) N

Page 30 - 10-7.TEST POINT DIAGRAM

3611-3. ELECTRICAL CIRCUIT (Controller board and wiring diagram (Panel))11-3-1. Dip SW 22 type ON1132531111122222CN3G(BLK)CN3G(BLK)CN90(WHT)CN2B(WHT)F

Page 31 - 1 2 3 4 5

3711-3-3. Check point of trouble<LED (SW22 type) /LED2 (SW2 type) display>Turn OFF : No power supplyBlink : Storage detection switch ON (short)

Page 32 - SPECIAL FUNCTION

38Operation patternOC-1OC-2IC-1IC-23(2)3(2)2RC2MainunitSubunitRefrigerant address"01"Refrigerant address"00"Fig. 1[Back-up funct

Page 33 - ■General Operation

3911-5-2. How to set rotation function (Back-up function, 2nd stage cut-in function)You can set these functions by wired remote controller. (Maintenan

Page 34 - [Remarks:]

4GravimeterUnit[3] Service tools Use the below service tools as exclusive tools for R410A refrigerant. No. Tool name Specifications 1 Gauge manif

Page 35 - (2) Special operation

40(2) Setting method of each function by wired remote controllerB: Refrigerant addressC: Data display areaD: Request code display areaTESTCHECKFILTER

Page 36 - 11-3-2. Dip SW 2 type

4141DISASSEMBLY PROCEDURE12OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS1. Removing the air intake grille(1) Slide the knob of air intake grille towar

Page 37 - 11-4. TROUBLESHOOTING

42OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS9. Removing the pipe temperature thermistor (TH2) and condenser evaporator temperature thermistor (T

Page 38 - 11-5-1. Operation

43OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS10. Removing the drain pump (DP) and float switch (FS)(1) Remove the drain pan. (See Photo 6)(2) Cut th

Page 39

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCCopyright 2007 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in

Page 40 - D: Request code display area

5°F°C°F°CERROR CODEAFTERTIMERTIME SUN MON TUE WED THU FRI SATONOFFHrAFTERFILTERFUNCTIONONLY1Hr.WEEKLYSIMPLEAUTO OFFPAR-21MAAON/OFFFILTERCHECKOPERATION

Page 41 - DISASSEMBLY PROCEDURE

6ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAILABLECHECKTEST RUN°CAMPMAMPMVANE CONTROL buttonUs

Page 42 - PHOTOS & ILLUSTRATIONS

7SPECIFICATIONS5kWAkW*/min(CFM)Pa(mmAq)kWdBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.ModePower supply (phase, cycle, voltage) Input Running

Page 43

8Cooling0.070.51Heating0.060.43Single phase, 50Hz, 230VMunsell 6.4Y 8.9/0.4Plate fin coilTurbo fan (direct) % 10.05014-16-18-21(485-565-635-740)0(dire

Page 44

9kWAkW*/min(CFM)Pa(mmAq)kWdBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.ModePower supply (phase, cycle, voltage) Input Running current Externa

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