Mitsubishi Electric MR-J3-B Instruction Manual

SH (NA) 030054-C (0805) MEE Printed in Japan Specifications subject to change without notice.This Instruction Manual uses recycled paper.MODELMODELCOD

A - 9 Handling of Linear Servo Motor 1. Magnetic suction The secondary side of the linear servo motor contains a strong permanent magnet, so

3 - 13 3. LINEAR ENCODER (3) Outline Drawings POINT For the outline drawings of LIDA485, contact with HEIDENHAIN CORPORATION. (a) LC491M (Absol

3 - 14 3. LINEAR ENCODER (b) LC192M (Absolute type) KDKP1 P5KKKKKKISO 4762-M5 20-8.8(ISO 4762-M6 20-8.8)ISO 4762-M5 20-8.8(ISO 4762-M6 20-

3 - 15 3. LINEAR ENCODER (c) LIDA487 (Incremental type) [Unit: mm] P = Measurement point for adjustmentR = Home positionS = Measurement

3 - 16 3. LINEAR ENCODER (4) Encoder cable (a) For LC491M or LC192M (Absolute type) POINT This linear encoder is of four-wire type. When using a

3 - 17 3. LINEAR ENCODER 2) Production of encoder cable Produce the encoder cable using MR-J3CN2 or a junction connector as shown below. The encod

3 - 18 3. LINEAR ENCODER Cable Encoder cable Serial interface conversion unit Head cable When using an optional cable 1) Option manufactured by H

3 - 19 3. LINEAR ENCODER 3.2.3 Linear encoder manufactured by Sony Manufacturing Systems Corporation (Incremental type) (1) Specifications Item S

3 - 20 3. LINEAR ENCODER (2) Linear encoder unit structure Note that the increasing/decreasing directions change depending on the interpolator (MJ

3 - 21 3. LINEAR ENCODER (b) PL101 [Unit: mm] <PL101-RH (IP67 type)>OffsetEffective measurement length (ML)Full length = effective measurem

3 - 22 3. LINEAR ENCODER (d) MJ830/MJ831 [Unit: mm] 4.5 mounting hole2613(13)34.593100Approx.1151381241 (4) Encoder cable 1) Cable structure POI

A - 10 3. Notes on handling (1) Handling must be done by the engineers who have a full knowledge of this product. (2) One who uses a medical dev

3 - 23 3. LINEAR ENCODER 2) Production of encoder cable Produce the encoder cable using MR-J3CN2 or a connector for interpolator as shown below. T

3 - 24 3. LINEAR ENCODER 3.2.4 Linear encoder manufactured by Renishaw Inc. (Incremental type) (1) Specifications Item Specifications Model RGH26

3 - 25 3. LINEAR ENCODER (3) RGH26P, RGH26Q, RGH26R outline drawing [Unit: mm] Reference mark actuatorDynamic bending radius R50Static bending ra

3 - 26 3. LINEAR ENCODER 2) Production of encoder cable Produce the encoder cable using MR-J3CN2 or a junction connector as shown below. The encod

3 - 27 3. LINEAR ENCODER 3.3 ABZ-phase differential output encoder This section describes the connection of the ABZ-phase differential output enco

3 - 28 3. LINEAR ENCODER (3) Internal wiring diagram For production of the load side encoder cable, use a cable durable against the long period of

3 - 29 3. LINEAR ENCODER 2) When the consumption current of the encoder is more than 350mA POINT When turning on the power, turn on the linear e

3 - 30 3. LINEAR ENCODER 3.4 Mitsubishi optional cableconnector sets POINT Protective structure indicated for cables and connecters is for a cabl

3 - 31 3. LINEAR ENCODER 1)2)MR-EKCBL M-H Cable model 1) CN2 connector 2) Junction connector Connector set: 54599-1019 (Molex or equivalent) M

3 - 32 3. LINEAR ENCODER 3.4.2 MR-ECNM The following shows the connector combination for this connector set. Parts/Tool Description Connector set

A - 11 COMPLIANCE WITH EC DIRECTIVES 1. WHAT ARE EC DIRECTIVES? The EC directives were issued to standardize the regulations of the EU countries

4 - 1 4. SIGNALS AND WIRING 4. SIGNALS AND WIRING WARNING Any person who is involved in wiring should be fully competent to do the work. Before wir

4 - 2 4. SIGNALS AND WIRING 4.1 Precautions on this chapter The following items are not described in this chapter. For details of these items, ref

4 - 3 4. SIGNALS AND WIRING 4.2.1 Selection example of wires POINT Selection condition of wire size is as follows. Construction condition: One wi

4 - 4 4. SIGNALS AND WIRING (2) When using the 600V Grade heat-resistant polyvinyl chloride insulated wire (HIV wire) Selection example of wire si

4 - 5 4. SIGNALS AND WIRING 4.2.2 Connection example (1) For 3-phase 200 to 230VAC power supply to MR-J3-40B-RJ004 to MR-J3-350B-RJ004 EM1NFB MCL1

4 - 6 4. SIGNALS AND WIRING (2) For 1-phase 200 to 230 VAC power supply to MR-J3-40B-RJ004 to MR-J3-70B-RJ004 EM1NFB MCL1L2L3P1P2PL11L21NDCCNP1CNP

4 - 7 4. SIGNALS AND WIRING (3) MR-J3-500B-RJ004MR-J3-700B-RJ004 EM1NFB MCL1L2L3CPTE1L11L21TE2DOCOMP1P2NTE3CN3MCSKMCONOFFUVWEVWUCNP3PECN2LALMRA1DI

4 - 8 4. SIGNALS AND WIRING (4) MR-J3-11KB-RJ004MR-J3-15KB-RJ004 NFB MCL1L2L33-phase200 to 230VACServo amplifierPCTE1L11L21TE2Linear servo motorCN

4 - 9 4. SIGNALS AND WIRING (5) MR-J3-22KB4-RJ004 NFB MCL1L2L33-phase380 to 480VACServo amplifierPCTE1L11L21TE2Linear servo motorCN2 (Note 3)Encod

4 - 10 4. SIGNALS AND WIRING 4.3 I/O signal connection example POINT For details of each signal, refer to section 3.5 of the MR-J3- B Servo Ampli

A - 12 (4) Power supply (a) This servo amplifier can be supplied from star-connected supply with earthed neutral point of overvoltage category II

4 - 11 4. SIGNALS AND WIRING Note 1 To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) of the ser

4 - 12 4. SIGNALS AND WIRING 4.4 Connectors and signal arrangements POINT The pin configurations of the connectors are as viewed from the cable c

4 - 13 4. SIGNALS AND WIRING 4.5 Internal connection diagram 3EM1CN320DI1 2DI2 12DI3 19DICOM53CN31013915DICOMINPALMCN3616717818LALARLBLBRLZLZRRACN

4 - 14 4. SIGNALS AND WIRING MEMO

5 - 1 5. OPERATION AND FUNCTIONS 5. OPERATION AND FUNCTIONS 5.1 Startup 5.1.1 Startup procedure Start up the linear servo referring to the followin

5 - 2 5. OPERATION AND FUNCTIONS 5.1.2 Settings of the linear encoder direction and the linear servo motor direction Set the positive direction of

5 - 3 5. OPERATION AND FUNCTIONS (c) If the parameter No.PC27 is set to "0" and the positive direction of linear servo motor matches wit

5 - 4 5. OPERATION AND FUNCTIONS 5.2 Settings of the magnetic pole detection and the magnetic pole detection voltage level Make sure to perform th

5 - 5 5. OPERATION AND FUNCTIONS POINT Establish the machine configuration using the stroke limits (FLS and RLS). If the stroke limits (FLS and R

5 - 6 5. OPERATION AND FUNCTIONS For the following cases, the magnetic pole detection is required. (a) When using the incremental linear encoder

A - 13 (8) Performing EMC tests When EMC tests are run on a machine/device into which the servo amplifier has been installed, it must conform to

5 - 7 5. OPERATION AND FUNCTIONS (c) Linear servo motor operation (when FLS or RLS is OFF) When the FLS or RLS is OFF at the servo-on, the magneti

5 - 8 5. OPERATION AND FUNCTIONS 5.2.3 Setting of the magnetic pole detection voltage level Set the magnetic pole detection voltage level with the

5 - 9 5. OPERATION AND FUNCTIONS 5.2.4 Magnetic pole detection method using MR Configurator The following shows the procedure of the magnetic pole

5 - 10 5. OPERATION AND FUNCTIONS 5.2.5 Magnetic pole detection at the replacement of servo amplifier When replacing the servo amplifier, carry ou

5 - 11 5. OPERATION AND FUNCTIONS 1)2) 3) 4)

5 - 12 5. OPERATION AND FUNCTIONS 5.2.6 Magnetic pole detection under the specified condition (1) Magnetic pole detection by the current detection

5 - 13 5. OPERATION AND FUNCTIONS (b) Magnetic pole detection flow The magnetic pole detection by the current detection 1 is shown using the flow

5 - 14 5. OPERATION AND FUNCTIONS 5.3 Home position return POINT The incremental linear encoder and the absolute position linear encoder have dif

5 - 15 5. OPERATION AND FUNCTIONS 1048576pulseONOFFHome position reference positionLinear servo motor positionHome position return speedHome posit

5 - 16 5. OPERATION AND FUNCTIONS 5.3.2 Absolute position linear encoder The home position reference position on the absolute position linear enco

A - 14 MEMO

5 - 17 5. OPERATION AND FUNCTIONS 5.4 Test operation mode in MR Configurator CAUTION The test operation mode is designed for servo operation conf

5 - 18 5. OPERATION AND FUNCTIONS (c) Program operation Positioning operation can be performed in two or more operation patterns combined, without

5 - 19 5. OPERATION AND FUNCTIONS 5.5 Operation from the controller When establishing the absolute position detection system, the absolute positio

5 - 20 5. OPERATION AND FUNCTIONS 5.5.2 Servo system controller setting (1) Setting instructions When using the linear servo, set it as described

5 - 21 5. OPERATION AND FUNCTIONS Note 1. The parameters having * before the symbol will be valid in the following conditions. * : Turn the power

5 - 22 5. OPERATION AND FUNCTIONS (3) Sequence program example of servo parameters on the QD75MH (a) Sequence program example The following shows

5 - 23 5. OPERATION AND FUNCTIONS (b) Initialization of the servo amplifier at the startup of linear servo 1) Before turning the power of servo am

5 - 24 5. OPERATION AND FUNCTIONS (4) QD75MH buffer address of special setting parameter (No.PS ) Description Buffer memory address No. Symbol N

5 - 25 5. OPERATION AND FUNCTIONS 5.6 Functions 5.6.1 Linear servo control error detection function POINT For the linear servo control error dete

5 - 26 5. OPERATION AND FUNCTIONS (2) Speed deviation error detection Set the parameter No.PS04 to "2" to make the speed deviation error

1 CONTENTS 1. FUNCTIONS AND CONFIGURATION 1 - 1 to 1 -20 1.1 Introduction...

5 - 27 5. OPERATION AND FUNCTIONS 5.6.2 Auto tuning function The auto tuning function during the linear servo operation is the same as that of nor

5 - 28 5. OPERATION AND FUNCTIONS MEMO

6 - 1 6. PARAMETERS 6. PARAMETERS CAUTION Never adjust or change the parameter values extremely as it will make operation instable. In the MR-J3-

6 - 2 6. PARAMETERS 6.2 Basic setting parameters (No.PA) 6.2.1 Parameter list POINT For details of the parameters in which columns MR-J3- B is wr

6 - 3 6. PARAMETERS 6.2.2 List of details Classification No. Symbol Name and function Initial value Unit Setting range PA01 For manufacturer

6 - 4 6. PARAMETERS Classification No. Symbol Name and function Initial value Unit Setting range PA14 *POL Moving direction selection Select li

6 - 5 6. PARAMETERS Classification No. Symbol Name and function Initial value Unit Setting range PA16 *ENR2 Encoder output pulse 2 This param

6 - 6 6. PARAMETERS 6.3 Gain/Filter parameters (No.PB) 6.3.1 Parameter list POINT For details of the parameters in which columns MR-J3- B is writ

6 - 7 6. PARAMETERS 6.3.2 List of details No. Symbol Name and function Initial value Unit Setting range PB06 GD2 Load mass ratio to the lin

6 - 8 6. PARAMETERS 6.4 Extension setting parameters (No.PC) 6.4.1 Parameter list POINT For details of the parameters in which columns MR-J3- B i

2 3. LINEAR ENCODER 3 - 1 to 3 -32 3.1 Compatible linear encoder list ...

6 - 9 6. PARAMETERS 6.4.2 List of details Classification No. Symbol Name and function Initial value Unit Setting range PC01 *ERZ Error excess

6 - 10 6. PARAMETERS Classification No. Symbol Name and function Initial value Unit Setting range PC10 MOD2 Analog monitor 2 output Used to se

6 - 11 6. PARAMETERS 6.4.3 Analog monitor The servo status can be output to two channels in terms of voltage. The servo status can be monitored us

6 - 12 6. PARAMETERS Setting Output item Description Setting Output item Description 6 Droop pulses (Note 1) (10V/100 pulses) 100[pulse]CW di

6 - 13 6. PARAMETERS 6.5 I/O setting parameters (No.PD) 6.5.1 Parameter list POINT For details of the parameters in which columns MR-J3- B is wri

6 - 14 6. PARAMETERS 6.5.2 List of details Classification No. Symbol Name and function Initial value Unit Setting range I/O Setting Parameters

6 - 15 6. PARAMETERS 6.6 Special setting parameters (No.PS) 6.6.1 Parameter list POINT For details of the parameters in which columns MR-J3- B is

6 - 16 6. PARAMETERS 6.6.2 List of details Classification No. Symbol Name and function Initial value Unit Setting range PS01 *LIT1 Linear funct

6 - 17 6. PARAMETERS Classification No. Symbol Name and function Initial value Unit Setting range PS06 LB2 Linear servo motor control speed d

6 - 18 6. PARAMETERS Classification No. Symbol Name and function Initial value Unit Setting range PS24 0000h PS25 0000h PS26 0000h PS27 000

3 6. PARAMETERS 6 - 1 to 6 -18 6.1 Parameter write inhibit (Parameter No.PA19)...

7 - 1 7. TROUBLESHOOTING 7. TROUBLESHOOTING POINT Alarms and warnings are basically the same as those of the MR-J3- B servo amplifier. Here, item

7 - 2 7. TROUBLESHOOTING 7.2 Remedies for alarms CAUTION When any alarm has occurred, eliminate its cause, ensure safety, then reset the alarm, an

7 - 3 7. TROUBLESHOOTING Display Name Definition Cause Action 17 Board error 19 Memory error3 (Flash-ROM) Refer to chapter 8 of the MR-J3-B Se

7 - 4 7. TROUBLESHOOTING Display Name Definition Cause Action 1. The speed of linear encoder has exceeded the range of use. Change the speed of

7 - 5 7. TROUBLESHOOTING Display Name Definition Cause Action 1. Ambient temperature of linear servo motor is over 40 (104 ). Check environment

7 - 6 7. TROUBLESHOOTING Display Name Definition Cause Action 1. Machine struck something. 1. Check operation pattern. 2. Install limit switch

7 - 7 7. TROUBLESHOOTING 7.3 Remedies for warnings POINT When any of the following alarms has occurred, do not resume operation by switching powe

7 - 8 7. TROUBLESHOOTING 7.4 Detailed explanation of linear encoder error 1 (2A) If the cause of Linear encoder error 1(2A) occurrence is not iden

8 - 1 8. SERVO AMPLIFIER OUTLINE DRAWINGS 8. SERVO AMPLIFIER OUTLINE DRAWINGS POINT For the outline drawings of connectors, refer to section 9.2 o

8 - 2 8. SERVO AMPLIFIER OUTLINE DRAWINGS (2) MR-J3-40B-RJ004MR-J3-60B-RJ004 [Unit: mm] 6651611686Approx. 170406Approx. 80156CNP3CNP1CNP2L1 L2 L3

4 MEMO

8 - 3 8. SERVO AMPLIFIER OUTLINE DRAWINGS (3) MR-J3-70B-RJ004MR-J3-100B-RJ004 [Unit: mm] 601212426156616116861856Approx. 80CNP3CNP1CNP2L1 L2 L3 N

8 - 4 8. SERVO AMPLIFIER OUTLINE DRAWINGS (4) MR-J3-200B-RJ004 POINT Connectors (CNP1, CNP2, and CNP3) and appearance of MR-J3-200B-RJ004 servo

8 - 5 8. SERVO AMPLIFIER OUTLINE DRAWINGS (5) MR-J3-350B-RJ004 [Unit: mm] 901686786456156619521.46685 6 mounting holeCooling fan wind directionA

8 - 6 8. SERVO AMPLIFIER OUTLINE DRAWINGS (6) MR-J3-500B-RJ004 [Unit: mm] Approx. 7.5Approx. 7.56118130 68.52502356200Approx. 80131.56 Terminal l

8 - 7 8. SERVO AMPLIFIER OUTLINE DRAWINGS (7) MR-J3-700B-RJ004 [Unit: mm] Approx. 7.51721606Approx. 7.53002856200Approx. 80138 626TE1TE2TE3CN2L 2-

8 - 8 8. SERVO AMPLIFIER OUTLINE DRAWINGS (8) MR-J3-11KB-RJ004MR-J3-15KB-RJ004 MR-J3-22KB4-RJ004 [Unit: mm] 12 236 1226012260Approx. 80For MR-J3BA

9 - 1 9. CHARACTERISTICS 9. CHARACTERISTICS 9.1 Overload protection characteristics An electronic thermal relay is built in the servo amplifier to

9 - 2 9. CHARACTERISTICS 9.2 Dynamic brake characteristics Use the next equation to calculate an approximate coasting distance to a stop when the

App. - 1 APPENDIX App. 1 Parameter list POINT Parameter whose symbol is preceded by * is made valid with the following conditions. * : Set the pa

App. - 2 APPENDIX Extension setting parameters (PC ) I/O setting parameters (PD ) No. Symbol Name No. Symbol Name PC01 *ERZ Error excessive

A - 1 Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspec

1 - 1 1. FUNCTIONS AND CONFIGURATION 1. FUNCTIONS AND CONFIGURATION 1.1 Introduction In fields of semiconductor and liquid crystal related equipmen

App. - 3 APPENDIX App. 2 Signal layout recording paper 1235467981011121314151617181920DI1MO1DICOMLGDOCOMDICOMLZDI2MO2EM1LGLBRLALBLZRLARDI3 App. 3

App. - 4 APPENDIX (2) Selection of the primary side (coil) (Logical value) The linear servo motor has the output area (maximum thrust) that can be

App. - 5 APPENDIX 5) Determination of linear servo motor selected. Frms/ REM Continuous thrust [N] of temporarily selected motor Frms/ REM

App. - 6 APPENDIX (4) Selection of regenerative option The following table shows the energy that can be absorbed in the capacitor within the servo

App. - 7 APPENDIX App. 3.2 Selection example including regenerative Mechanical conditions Load mass Feed speed Efficiency of mechanical system Fe

App. - 8 APPENDIX (4) Number of secondary side (magnets) (Max. feed distance) (Length of primary side (coil)) 1600 224 1824 [mm] As a res

App. - 9 APPENDIX App. 5 MR-J3-200B-RJ004 servo amplifiers manufactured before March 2008 Connectors (CNP1, CNP2, and CNP3) and appearance of MR-J

App. - 10 APPENDIX App. 5.2 Configuration including auxiliary equipment (1.7 Configuration including auxiliary equipment) (Note 1)Power factor imp

App. - 11 APPENDIX App. 5.3 SERVO AMPLIFIER OUTLINE DRAWINGS (Chapter 8 SERVO AMPLIFIER OUTLINE DRAWINGS) [Unit: mm] 901686786456156619521.46685

REVISIONS *The manual number is given on the bottom left of the back cover. Print Data *Manual Number Revision May, 2006 SH(NA)030054-A First

1 - 2 1. FUNCTIONS AND CONFIGURATION Differences Classification Item Linear servo motor (MR-J3-B-RJ004) Rotating servo motor (MR-J3- B) Remarks Ex

Print Data *Manual Number Revision Feb., 2008 SH(NA)030054-B Section 2.6.5 (1) Section 2.6.5 (2) Section 2.7 Section 3.1 Section 3.2.1 (1)

Print Data *Manual Number Revision May, 2008 SH(NA)030054-C Section 4.3 Chapter 8 (4) Chapter 8 (5) to (8) App. 5 Connection example

SH (NA) 030054-C (0805) MEE Printed in Japan Specifications subject to change without notice.This Instruction Manual uses recycled paper.MODELMODELCOD

1 - 3 1. FUNCTIONS AND CONFIGURATION 1.2 Servo amplifier standard specifications Servo amplifier MR-J3--RJ004U*** Item 10B 20B 40B 60B 70B 100B

1 - 4 1. FUNCTIONS AND CONFIGURATION 1.3 Function list The following table lists the functions of this servo. For details of the functions, refer

1 - 5 1. FUNCTIONS AND CONFIGURATION 1.4 Model code definition (1) Rating plate MITSUBISHIMADE IN JAPANMODELMITSUBISHI ELECTRIC CORPORATION AC SER

1 - 6 1. FUNCTIONS AND CONFIGURATION 1.5 Combinations of Servo Amplifiers and Linear Servo Motors POINT Check the linear servo compatible symbols

1 - 7 1. FUNCTIONS AND CONFIGURATION (3) LM-F series (a) Self-cooling Linear servo motor Primary side (coil) Secondary side (magnet) Servo amplif

1 - 8 1. FUNCTIONS AND CONFIGURATION 1.6 Parts identification (1) MR-J3-100B-RJ004 or less 7968543210FEDCBAON 4E12SW1SW2TESTFixed part(2 places)Co

1 - 9 1. FUNCTIONS AND CONFIGURATION (2) MR-J3-200B-RJ004 7968543210FEDCBA12ON 4ESW1SW2TESTFixed part(3 places)Cooling FanSW2876543210FEDCBA92Disp

1 - 10 1. FUNCTIONS AND CONFIGURATION (3) MR-J3-350B-RJ004 7968543210FEDCBA12ON 4ESW1SW2TESTFixed part(3 places)Cooling fanConnector for manufactu

A - 2 1. To prevent electric shock, note the following WARNING Before wiring or inspection, turn off the power and wait for 15 minutes or more u

1 - 11 1. FUNCTIONS AND CONFIGURATION (4) MR-J3-500B-RJ004 POINT The servo amplifier is shown without the front cover. For removal of the front

1 - 12 1. FUNCTIONS AND CONFIGURATION (5) MR-J3-700B-RJ004 POINT The servo amplifier is shown without the front cover. For removal of the front

1 - 13 1. FUNCTIONS AND CONFIGURATION (6) MR-J3-11KB-RJ004MR-J3-15KB-RJ004 MR-J3-22KB4-RJ004 POINT The servo amplifier is shown without the fron

1 - 14 1. FUNCTIONS AND CONFIGURATION 1.7 Configuration including auxiliary equipment POINT Equipment other than the servo amplifier and linear s

1 - 15 1. FUNCTIONS AND CONFIGURATION (2) MR-J3-200B-RJ004 Line noise filter(FR-BSF01)(Note 2)Power supplyR S TMagnetic contactor(MC)No-fuse break

1 - 16 1. FUNCTIONS AND CONFIGURATION (3) MR-J3-350B-RJ004 (Note 1)Power factor improving DC reactor(FR-BEL)R S TPCL21P1P2UVWL11L1L2L3CN5CN3CN1ACN

1 - 17 1. FUNCTIONS AND CONFIGURATION (4) MR-J3-500B-RJ004 Regenerative optionR S TL21P1P2(Note 1)L11UVWCPL1L2L3CN3CN2CN1ACN1BCN5CN2LLine noise fi

1 - 18 1. FUNCTIONS AND CONFIGURATION (5) MR-J3-700B-RJ004 R S TL21P1P2L11UVWCPL1L2L3CN3CN2CN1ACN1BCN5CN2LRegenerative option(Note 1)Line noise fi

1 - 19 1. FUNCTIONS AND CONFIGURATION (6) MR-J3-11KB-RJ004MR-J3-15KB-RJ004 MR-J3-22KB4-RJ004 Regenerative option(Note 1)Line noise filter(FR-BLF)(

1 - 20 1. FUNCTIONS AND CONFIGURATION MEMO

A - 3 WARNING Under the packaged condition (cardboard) delivered from our company, the magnet on the secondary side does not have a serious effe

2 - 1 2. LINEAR SERVO MOTOR 2. LINEAR SERVO MOTOR The secondary side of the linear servo motor contains a strong permanent magnet. The wrong hand

2 - 2 2. LINEAR SERVO MOTOR 2.1.2 Instructions on design CAUTION The dynamic brake can be applied to the servo amplifier, but the coasting distan

2 - 3 2. LINEAR SERVO MOTOR POINT To execute the high accuracy positioning, ensure as much rigidity of machine as possible and make the machine

2 - 4 2. LINEAR SERVO MOTOR CAUTION Do not subject the servo amplifier and linear servo motor to drop impact or shock loads as they are precision

2 - 5 2. LINEAR SERVO MOTOR 2.2.1 Inspections on primary side (coil) (1) Attachment of water and oil Check that the primary side (coil) and secon

2 - 6 2. LINEAR SERVO MOTOR 2.2.2 Inspections on secondary side (magnet) (1) Attachment of water and oil Check that the primary side (coil) and s

2 - 7 2. LINEAR SERVO MOTOR 2.3 Replacement of linear servo motor on absolute position detection system 2.3.1 Replacement of primary side (coil)

2 - 8 2. LINEAR SERVO MOTOR 2.4 Instructions for discarding the linear servo motor Demagnetize the secondary side (magnet) of the linear servo mo

2 - 9 2. LINEAR SERVO MOTOR 2.5 LM-H2 series 2.5.1 Model code definition (1) Primary side: coil SeriesPrimary side(coil)Maximum speed: 2m/sLength

2 - 10 2. LINEAR SERVO MOTOR (2) Secondary side: magnet Width (nominal dimensions)Dimensions [mm]SymbolLength (nominal dimensions)Dimensions [mm]

A - 4 CAUTION Provide adequate protection to prevent screws and other conductive matter, oil and other combustible matter from entering the serv

2 - 11 2. LINEAR SERVO MOTOR 2.5.2 LM-H2 series specification list Linear servo motor (Primary side) LM-H2 P1A-06M-4SS0 P2A-12M-1SS0 P2B-24M-1SS0

2 - 12 2. LINEAR SERVO MOTOR Note 1. Max. speed of the linear servo motor is smaller value of any max. speed of the linear servo motor and rated

2 - 13 2. LINEAR SERVO MOTOR 2.5.3 Thrust characteristics When the input power supply specifications of the servo amplifier are 3-phase 200VAC or

2 - 14 2. LINEAR SERVO MOTOR 2.5.4 Installation (1) Mounting dimensions [Unit: mm] 0.10.1A0.1AH 0.1(Note 3)Center on the primary side (coil)

2 - 15 2. LINEAR SERVO MOTOR (2) Mounting the secondary side (magnet) WARNING The linear servo motor uses a strong magnet on the secondary side

2 - 16 2. LINEAR SERVO MOTOR Procedure 4. Securely fix with bolts the secondary side (magnet) fixed as temporary joint. Secondary side (magnet) t

2 - 17 2. LINEAR SERVO MOTOR 2.5.5 Outline drawings (1) Primary side (coil) (a) LM-H2P1A-06M-4SS0 [Unit: mm] Lead for thermistor (G1, G2): black2

2 - 18 2. LINEAR SERVO MOTOR (c) LM-H2P3A-24M-1SS0LM-H2P3B-48M-1SS0 LM-H2P3C-72M-1SS0 LM-H2P3D-96M-1SS0 [Unit: mm] Variable dimensions Lead fo

2 - 19 2. LINEAR SERVO MOTOR (b) LM-H2S20--1SS0 [Unit: mm] Variable dimensions Model L M B LM-H2S20-288 288 5 48( 240) 6 2 LM-H2S20-384 384 7 48

2 - 20 2. LINEAR SERVO MOTOR 2.5.6 Connection of servo amplifier and linear servo motor (1) Connection instructions WARNING Insulate the connecti

A - 5 CAUTION When you keep or use it, please fulfill the following environmental conditions. Conditions Environment Servo amplifier Linear

2 - 21 2. LINEAR SERVO MOTOR 2.6 LM-U2 series 2.6.1 Model code definition (1) Medium thrust series (a) Primary side: coil SeriesPrimary side(coil

2 - 22 2. LINEAR SERVO MOTOR (2) Large thrust series (a) Primary side: coil SeriesPrimary side(coil)Rated thrustMaximum speed: 2m/sSymbolLength (

2 - 23 2. LINEAR SERVO MOTOR 2.6.2 LM-U2 series specification list Linear servo motor (Primary side) LM-U2 PAB-05M-0SS0 PAD-10M-0SS0 PAF-15M-0SS0

2 - 24 2. LINEAR SERVO MOTOR Linear servo motor (Primary side) LM-U2 P2B-40M-2SS0 P2C-60M-2SS0 P2D-80M-2SS0 Linear servo motor (Secondary side) L

2 - 25 2. LINEAR SERVO MOTOR 2.6.3 Thrust characteristics When the input power supply specifications of the servo amplifier are 3-phase 200VAC or

2 - 26 2. LINEAR SERVO MOTOR 2.6.4 Installation (1) Mounting dimensions (a) LM-U2PAB-05M-0SS0LM-U2PAD-10M-0SS0 LM-U2PAF-15M-0SS0 LM-U2PBB-07M-1SS

2 - 27 2. LINEAR SERVO MOTOR (2) Mounting the secondary side (magnet) WARNING The linear servo motor uses a strong magnet on the secondary side

2 - 28 2. LINEAR SERVO MOTOR Procedure 4. Securely fix with bolts the secondary side (magnet) fixed as temporary joint. Secondary side to be a mo

2 - 29 2. LINEAR SERVO MOTOR 2.6.5 Outline drawings (1) Primary side (coil) (a) LM-U2PAB-05M-0SS0LM-U2PAD-10M-0SS0 LM-U2PAF-15M-0SS0 [Unit: mm]

2 - 30 2. LINEAR SERVO MOTOR (b) LM-U2PBB-07M-1SS0LM-U2PBD-15M-1SS0 LM-U2PBF-22M-1SS0 [Unit: mm] Variable dimensions Lead Model L M B UV W E G

A - 6 (3) Test run adjustment CAUTION Before operation, check the parameter settings. Improper settings may cause some machines to perform unexp

2 - 31 2. LINEAR SERVO MOTOR (c) LM-U2P2B-40M-2SS0LM-U2P2C-60M-2SS0 LM-U2P2D-80M-2SS0 [Unit: mm] Variable dimensions Lead Model L M C UV W E G

2 - 32 2. LINEAR SERVO MOTOR (2) Secondary side (magnet) (a) LM-U2SA0-240-0SS0LM-U2SA0-300-0SS0 LM-U2SA0-420-0SS0 [Unit: mm] Variable dimension

2 - 33 2. LINEAR SERVO MOTOR (b) LM-U2SB0-240-1SS0LM-U2SB0-300-1SS0 LM-U2SB0-420-1SS0 [Unit: mm] Variable dimensions Model L M B LM-U2SB0-240-1

2 - 34 2. LINEAR SERVO MOTOR (c) LM-U2S20-300-2SS0LM-U2S20-480-2SS0 [Unit: mm] Variable dimensions Model L M B LM-U2S20-300-2SS0 300 3 60 (=180

2 - 35 2. LINEAR SERVO MOTOR 2.6.6 Connection of servo amplifier and linear servo motor (1) Connection instructions WARNING Insulate the connecti

2 - 36 2. LINEAR SERVO MOTOR 2.7 LM-F series 2.7.1 Model code definition (1) Primary side: coil SeriesPrimary side(coil)Length (nominal dimension

2 - 37 2. LINEAR SERVO MOTOR 2.7.2 LM-F series specification list Linear servo motor (Primary side) LM-F P2B-06M-1SS0 P2D-12M-1SS0 P2F-18M-1SS0

2 - 38 2. LINEAR SERVO MOTOR Note 1. Max. speed of the linear servo motor is smaller value of any max. speed of the linear servo motor and rated

2 - 39 2. LINEAR SERVO MOTOR 2.7.3 Thrust characteristics For the LM-FP5H-60M-1SS0, the continuous line indicates the thrust characteristic when

2 - 40 2. LINEAR SERVO MOTOR 2.7.4 Installation (1) Mounting dimensions [Unit: mm] 0.10.1A0.1AH 0.1(Note 3)Center on the primary side (coil)

A - 7 (7) Disposal CAUTION The linear servo motor uses a strong magnet on the secondary side. Therefore, not only the operators but also the peo

2 - 41 2. LINEAR SERVO MOTOR (2) Mounting the secondary side (magnet) WARNING The linear servo motor uses a strong magnet on the secondary side.

2 - 42 2. LINEAR SERVO MOTOR Procedure 4. Securely fix with bolts the secondary side (magnet) fixed as temporary joint. Secondary side (magnet) t

2 - 43 2. LINEAR SERVO MOTOR 2.7.5 Outline drawings (1) Primary side (coil) (a) LM-FP2B-06M-1SS0LM-FP2D-12M-1SS0 LM-FP2F-18M-1SS0 [Unit: mm] Var

2 - 44 2. LINEAR SERVO MOTOR (b) LM-FP4B-12M-1SS0LM-FP4D-24M-1SS0 LM-FP4F-36M-1SS0 LM-FP4H-48M-1SS0 [Unit: mm] Variable dimensions Model L M B L

2 - 45 2. LINEAR SERVO MOTOR (c) LM-FP5H-60M-1SS0 11 80 ( 880)801010Approx. 55Approx. 10753150Rc1/475.5Secondary side1000ADCBApprox. 25Appro

2 - 46 2. LINEAR SERVO MOTOR (b) LM-FS40-480-1SS0LM-FS40-576-1SS0 [Unit: mm] Variable dimensions Model L M B LM-FS40-480-1SS0 480 4 96( 384) 5 2

2 - 47 2. LINEAR SERVO MOTOR 2.7.6 Connection of servo amplifier and linear servo motor (1) Connection instructions WARNING Insulate the connecti

2 - 48 2. LINEAR SERVO MOTOR (3) Wiring connectors Wiring connectors should be prepared by the user. Linear servo motor primary side (Coil) Powe

3 - 1 3. LINEAR ENCODER 3. LINEAR ENCODER POINT Always use the linear encoder cable introduced in this section. If the other products are used, a

3 - 2 3. LINEAR ENCODER 3.2 Mitsubishi serial interface compatible linear encoder 3.2.1 Mitutoyo Corporation make linear scales (Absolute type) (1

A - 8 About processing of waste When you discard servo amplifier, a battery (primary battery), and other option articles, please follow the l

3 - 3 3. LINEAR ENCODER (2) Linear scale unit structure MitutoyoHome positionOutput cableAT343AMitutoyo AT543AHead cableDecreasing directionIncrea

3 - 4 3. LINEAR ENCODER (3) Outline drawings (a) AT343A [Unit: mm] Spot facingdepth 57711.6A32.523X362950.5 1595.50.1A2.57.5807150.2G (42)812.6L(0

3 - 5 3. LINEAR ENCODER (b) AT543A-SC [Unit: mm] 45.2 0.20.1G0.05/500P0.1G0.05/500R Aluminum frame surface0.1R0.1PSHead cable-Effective measur

3 - 6 3. LINEAR ENCODER (c) ST741AST743A [Unit: mm] G: Machine guideHead cable length: 1m13 0.22-M4 x 0.7 depth 5(Identically processed opposit

3 - 7 3. LINEAR ENCODER (4) Encoder cable (a) For AT343A 1) Cable composition Prepare a cable based on the following structure diagram. Linear enc

3 - 8 3. LINEAR ENCODER (b) For AT543A-SC 1) Cable composition Prepare a cable based on the following structure diagram. Linear encoderAT543A-SCCN

3 - 9 3. LINEAR ENCODER (c) For ST741A or ST743A 1) Cable structure Prepare a cable based on the following structure diagram. CN2L2)1)3)Servo ampl

3 - 10 3. LINEAR ENCODER 2) Production of encoder cable Produce the encoder cable using MR-J3CN2 or a junction connector as shown below. The encod

3 - 11 3. LINEAR ENCODER 3.2.2 Linear encoder manufactured by Heidenhain Corporation (1) Specifications POINT When the absolute position system

3 - 12 3. LINEAR ENCODER (b) Incremental type Item Specifications Model LIDA485 LIDA487 Serial interface conversion unit type name APE391M Syst