Mitsubishi-electric WS-48315 User Manual

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MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
9351 Jeronimo Road, Irvine, CA 92618-1904
Copyright © 2004 Mitsubishi Digital Electronics America, Inc.
All Rights Reserved
CAUTION:
Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
MITSUBISHI ELECTRIC
Service
Manual
2004
Weight and dimensions shown are approximate.
Design specifications are subject to change without notice.
PROJECTION TELEVISION
V24 CHASSIS
SPECIFICATIONS
Power : AC 120V, 60Hz
240W
Frequency : VHF 54 ~ 470MHz
Range UHF 470 ~ 806MHz
Antenna Input : VHF/UHF 75 unbalanced
CRT Size : 7 inches
High Voltage : 30.8KV
Speakers : [WS-48315]
Two 5" round, full range (8 10W)
: [WS-55315 / 65315]
Two 6" round, full range (8 10W)
Weight / Cabinet Dimensions
• Input Level : VIDEO IN JACK (RCA Type)
1.0Vp-p 75 unbalanced
: AUDIO IN JACK (RCA Type)
-4.7dBm 43k unbalanced
: S-VIDEO IN JACK (Y/C separate)
Y=1.0 Vp-p C=0.286Vp-p(BURST)
75 unbalanced
: COMP / Y, Cr, Cb (RCA Type)
Y=1.0 Vp-p. Cr, Cb=700mVp-p
: DTV / Y(G), Pr(R), Pb(B), H, V
Y 1.0Vp-p with sync 75 (RCA Type)
Pr, Pb: 700mV 75
H, V: 3.0Vp-p 75
• Digital Inputs
:MonitorLink
TM
/DVI
:MonitorLink
TM
Control/RS-232C
• Output Level : VIDEO OUT JACK (RCA Type)
1.0Vp-p 75 unbalanced
: AUDIO OUT JACK (RCA
Type)
-4.7dBm 4.7k unbalanced
V24 Chassis
MODELS
WS-48315
WS-55315
WS-65315
WS-48315
Model Weight Height Width Depth
WS-48315
172lbs 49" 44.5" 24"
WS-55315
221 lbs 50.4" 50.5" 27.8"
WS-65315
327 lbs 62" 59" 28"
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1 2 3 4 5 6 ... 67 68

Summary of Contents

Page 1 - MITSUBISHI ELECTRIC

MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.9351 Jeronimo Road, Irvine, CA 92618-1904Copyright © 2004 Mitsubishi Digital Electronics America, Inc.

Page 2

Page 10MODELS: WS-48315 / WS-55315 / WS-65315CABINET DISASSEMBLY (REAR VIEW)Rear Cabinet Disassembly1. Remove the Back Board by removing 13 screws &qu

Page 3 - CONTENTS

MODELS: WS-48315 / WS-55315 / WS-65315Page 11SERVICING THE LENTICULAR SCREEN AND FRESNEL LENSCAUTION: Wear gloves when handling the Lenticular Screen

Page 4 - Schematic Diagrams

Page 12MODELS: WS-48315 / WS-55315 / WS-65315SERVICING THE LENTICULAR SCREEN AND FRESNEL LENSCAUTION: Wear gloves when handling the Lenticular Screen

Page 5 - PRODUCT SAFETY NOTICE

MODELS: WS-48315 / WS-55315 / WS-65315Page 132. Installation of the Lenticular Screen and Fresnel LensNote: Store the Lenticular Screen and Fresnel Le

Page 6 - SAFETY PRECAUTIONS

Page 14MODELS: WS-48315 / WS-55315 / WS-65315CABINET SEPARATION PROCEDURE(WS-65315)Cabinet Separation Precedure(Figure 1)1. Pull the Speaker Grille of

Page 7

MODELS: WS-48315 / WS-55315 / WS-65315Page 15SERVICING THE DIAMONDSHIELD™1. DiamondShield Removal ProcedureThe location of the DiamondShield molding c

Page 8

Page 16MODELS: WS-48315 / WS-55315 / WS-65315SERVICING PCBsChassis Removal and PCB LocationsMajor Part LocationsChassis Removal1) Remove screw “a” fr

Page 9

MODELS: WS-48315 / WS-55315 / WS-65315Page 17ANODE LEAD REMOVALCAUTION: To prevent damage, the following procedure must be used when removing anAnode

Page 10 - WS-55315 WS-65315

Page 18MODELS: WS-48315 / WS-55315 / WS-65315Figure 5-2Note: The 4 spring-loaded screws shownin Fig 5-2 and labeled as "DO NOTREMOVE", shou

Page 11 - WS-48315

MODELS: WS-48315 / WS-55315 / WS-65315Page 191. Carefully position the replacement CRT and fasten in place using 4 screws "d". [Figure 5-5]

Page 13

Page 20MODELS: WS-48315 / WS-55315 / WS-65315Monoscope SignalSplit-Field Color Bars (100% window)ELECTRICAL ADJUSTMENTSNote: Perform only the adjustme

Page 14 - (WS-65315)

MODELS: WS-48315 / WS-55315 / WS-65315Page 213. Initial SetupA. Option Menu SetupFollow the steps below for the initial set-up:1. Select the "MEN

Page 15 - Side Molding Clips

Page 22MODELS: WS-48315 / WS-55315 / WS-65315Items in the table below are set following Initalization.4. LED Indicator DiagnosticsThe “Power ON LED” p

Page 16 - SERVICING PCBs

MODELS: WS-48315 / WS-55315 / WS-65315Page 235. Circuit Adjustment ModeExcept for the following, all adjustment items must be performedusing the remot

Page 17 - ANODE LEAD REMOVAL

Page 24MODELS: WS-48315 / WS-55315 / WS-65315D. Saving Adjustment DataPress “ENTER” to save adjustment data in memory. The character display turns re

Page 18 - 2. Installation of the CRT

MODELS: WS-48315 / WS-55315 / WS-65315Page 25D. CONV MISC (Press 6)This mode is used to preset data values controlling the Convergence Generator, and

Page 19

Page 26MODELS: WS-48315 / WS-55315 / WS-65315Cursor CoordinatesSpecific intersections in the Crosshatch are assigned vertical and horizontal coordinat

Page 20 - ELECTRICAL ADJUSTMENTS

MODELS: WS-48315 / WS-55315 / WS-65315Page 27CONVERGENCE MODE ITEMSCONV MISC. MENU-0-3-5-9-6Item# Abbrev. Description Range SD HD1 HVOL HV Adjust 0~35

Page 21 - 3. Initial Setup

Page 28MODELS: WS-48315 / WS-55315 / WS-65315DF MENU-0-3-5-9-5Item Abbr.SD DataHD DataSD DataHD Data0 DFH -220 -220 -280 -2501 DFV -100 -100 -110 -95W

Page 22 - AV Memory Initial Settings

MODELS: WS-48315 / WS-55315 / WS-65315Page 29Adjustment Test Point LocationsTest PointsDT pin 3 - HV AdjustDT pin 6 - GroundDT pin 7 - 12 VoltsDT pin

Page 23 - 5. Circuit Adjustment Mode

MODELS: WS-48315 / WS-55315 / WS-65315Page 3INTRODUCTION ...

Page 24 - Coarse Conv. Display

Page 30Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 25 - F. FINE CONV (Press 4)

Page 31Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 26 - 0~63 31 31 31 "

Page 32Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 27 - CONVERGENCE MODE ITEMS

Page 33Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 28

Page 34Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 29

Page 35Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 30

MODELS: WS-48315 / WS-55315 / WS-65315Page 36Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:--------

Page 31

Page 37MODELS: WS-48315 / WS-55315 / WS-65315Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:--------

Page 32

MODELS: WS-48315 / WS-55315 / WS-65315Page 38Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:--------

Page 33 - 520 ±10ua 550 ±10ua

Page 39MODELS: WS-48315 / WS-55315 / WS-65315Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:--------

Page 34

MODELS: WS-48315 / WS-55315 / WS-65315Page 4Adjustment Procedures ...

Page 35 - Blue MENU-0-3-5-9-3

MODELS: WS-48315 / WS-55315 / WS-65315Page 40Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:--------

Page 36

Page 41Purpose:MeasuringInstrumentTest PointMeasuringRangeInput SignalExt. TriggerInput TerminalSymptom:Purpose:MeasuringInstrumentTest PointMeasuring

Page 37

Page 42MODELS: WS-48315 / WS-55315 / WS-65315CHIP PARTS REPLACEMENTSome resistors, shorting jumpers (0 Ohm resistors),ceramic capacitors, transistors

Page 38

Page 43MODELS: WS-48315 / WS-55315 / WS-65315Parts OrderingTo expedite delivery of replacement parts orders, specify the following:1. Model Number/Se

Page 39

Page 44MODELS: WS-48315 / WS-55315 / WS-65315QUICK REFERENCE FOR COMMON REPLACEMENT PARTSREMOTE CONTROL290P116010 Remote ControlHIGH VOLTAGE / DEFLECT

Page 40

Page 45Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 41

Ref # Part # Part Name & Description [#]Page 46MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 42 - CHIP PARTS REPLACEMENT

Page 47Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 43 - REPLACEMENT PARTS

Ref # Part # Part Name & Description [#]Page 48MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 44 - MISCELLANEOUS

Page 49Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 45 - TRANSISTORS

MODELS: WS-48315 / WS-55315 / WS-65315Page 5INTRODUCTIONThis service manual provides service instructions for the PTV Models listed below. Service pe

Page 46

Ref # Part # Part Name & Description [#]Page 50MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 47

Page 51Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 48 - RESISTORS

Ref # Part # Part Name & Description [#]Page 52MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 49

Page 53Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 50

Ref # Part # Part Name & Description [#]Page 54MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 51

Page 55Ref # Part # Part Name & Description [#]MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 52 - CAPACITORS & TRIMMERS

Ref # Part # Part Name & Description [#]Page 56MODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-48315, (b) WS-55315, (c) WS-65315Ref #

Page 53

Page 57Ref # Part # Part Name & DescriptionRef # Part # Part Name & DescriptionMODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-483

Page 54

Page 58 Ref # Part # Part Name & Description Ref # Part # Part Name & DescriptionMODELS: WS-48315 / WS-55315 / WS-65315 Model Legend: (a) WS-4

Page 55 - SWITCHES

MODELS: WS-48315 / WS-55315 / WS-65315Page 59POWER SUPPLY

Page 56 - ACCESSORIES

Page 6MODELS: WS-48315 / WS-55315 / WS-65315SAFETY PRECAUTIONSNOTICE: Observe all cautions and safety related notes located inside the receiver cabine

Page 57 - SCREEN ASSEMBLY PARTS

MODELS: WS-48315 / WS-55315 / WS-65315Page 60VIDEO/COLOR PATH

Page 58

MODELS: WS-48315 / WS-55315 / WS-65315Page 61SYNC PATH

Page 59 - POWER SUPPLY

MODELS: WS-48315 / WS-55315 / WS-65315Page 62DEFLECTION / HV CIRCUIT

Page 60 - VIDEO/COLOR PATH

MODELS: WS-48315 / WS-55315 / WS-65315Page 63HVREGULATION

Page 61 - SYNC PATH

MODELS: WS-48315 / WS-55315 / WS-65315Page 64X-RAYPROTECT

Page 62 - DEFLECTION / HV CIRCUIT

MODELS: WS-48315 / WS-55315 / WS-65315Page 65SOUNDPATH

Page 63 - REGULATION

MODELS: WS-48315 / WS-55315 / WS-65315Page 66CONVERGENCE CIRCUIT

Page 64

MODELS: WS-48315 / WS-55315 / WS-65315Page 67CONTROL CIRCUIT

Page 65

MODELS: WS-48315 / WS-55315 / WS-65315Page 68

Page 66 - CONVERGENCE CIRCUIT

MODELS: WS-48315 / WS-55315 / WS-65315Page 7*Refer to PARTS LIST for Part NumbersCABINET DISASSEMBLY (FRONT VIEW)Front Cabinet Disassembly1. Remove th

Page 67 - CONTROL CIRCUIT

Page 8MODELS: WS-48315 / WS-55315 / WS-65315CABINET DISASSEMBLY (REAR VIEW)Rear Cabinet Disassembly1. Remove the Back Board by removing 14 screws &quo

Page 68

MODELS: WS-48315 / WS-55315 / WS-65315Page 9CABINET DISASSEMBLY (FRONT VIEW)Front Cabinet Disassembly1. Remove the Speaker Grille by pulling forward.2

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