Mitsubishi Electric PCA-A30KA Service Manual

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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
No. OCH455
INDOOR UNIT
REMOTE CONTROLLER
CONTENTS
1. REFERENCE MANUAL
...................................
2
2. SAFETY PRECAUTION
...................................
3
3. PART NAMES AND FUNCTIONS
....................
4
4. SPECIFICATIONS
............................................
6
5. NOISE CRITERION CURVES
..........................
8
6. OUTLINES AND DIMENSIONS
.......................
9
7. WIRING DIAGRAM
.........................................
11
8. REFRIGERANT SYSTEM DIAGRA
.............
12
9. TROUBLESHOOTING
...................................
13
10. SPECIAL FUNCTION
.....................................
28
11. DISASSEMBLY PROCEDURE
.......................
31
ON/OFF
TEMP.
Indoor unit
[Model names] [Service Ref.]
PCA-A24KA
PCA-A24KA
PCA-A30KA
PCA-A30KA
PCA-A36KA
PCA-A36KA
PCA-A42KA
PCA-A42KA
March 2009
NOTE:
• This manual describes only
service data of the indoor
units.
• RoHS compliant products
have <G> mark on the
spec name plate.
PARTS CATALOG (OCB455)
Model name
indication
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Summary of Contents

Page 1 - PCA-A42KA

SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSSPLIT-TYPE, AIR CONDITIONERSNo. OCH455INDOOR UNITREMOTE CONTROLLER CONTENTS 1. REFERENCE MANUAL.

Page 2 - REFERENCE MANUAL

10PCA-A36KA PCA-A42KA Unit: inch (mm)When drain socket is installed9-3/16(233)When drain socket is installedDrainage9-11/16(246)14NOTES.1.Use M10

Page 3 - SAFETY PRECAUTION

11WIRING DIAGRAM7PCA-A24KA PCA-A30KA PCA-A36KA PCA-A42KASYMBOL SYMBOLNAME NAMEI.BR.BINDOOR CONTROLLER BOARDFUSE (T6.3AL250V)VARISTORSURGE ABS

Page 4 - PART NAMES AND FUNCTIONS

12Pipe temperature thermistor/liquid(TH2)Distributorwith strainer 1/2#50/#50Condenser/evaporatortemperature thermistor(TH5)Room temperature thermistor

Page 5 - Operation Section

13<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged and displayed on t

Page 6 - SPECIFICATIONS

14[Procedure]1. Press the CHECK button twice.2. Press the temperaturebuttons.3. Point the remote controller at thesensor on the indoor unit andpress t

Page 7

15[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial2 beeps to confirm the s

Page 8 - NOISE CRITERION CURVES5

16•If the unit cannot be operated properly after the test run, refer to the following table to find out the cause.SymptomCauseWired remote controller

Page 9 - OUTLINES AND DIMENTIONS6

179-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeAbn

Page 10 - [FRONT VIEW]

18Error CodeAbnormal point and detection methodCauseCountermeasureP6Freezing/overheating protection is work-ingFreezing protection (Cooling mode)The u

Page 11 - WIRING DIAGRAM7

19Error CodeAbnormal point and detection methodCauseCountermeasureP9Pipe temperature thermistor/Condenser-Evaporator (TH5)The unit is in 3-minute resu

Page 12 - REFRIGERANT SYSTEM DIAGRAM8

21-1. OUTDOOR UNIT’S SERVICE MANUAL1-2. TECHNICAL DATA BOOKREFERENCE MANUAL1Series (Outdoor unit) Manual No.PUZ-A•NHA3(-BS) PUY-A•NHA3(-BS) OCS14PUZ-

Page 13 - TROUBLESHOOTING9

20E6Contact failure, short circuit or,miswiring (converse wiring) ofindoor/outdoor unit connectingwireDefective transmitting receivingcircuit of outdo

Page 14 - [Procedure]

21 (For the separate indoor/outdoor unit power sup-ply system)Power supply of 208/230V AC is not supplied toindoor unit.The connectors of the option

Page 15 - Beep Beep

22Note: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane performance failureThe vane is not do

Page 16

239-5. EMERGENCY OPERATION9-5-1. When wireless remote controller fails or its battery is exhausted9-5-2. When wired remote controller or indoor unit m

Page 17 - •••••••••••

249-6. HOW TO CHECK THE PARTSPCA-A24KA PCA-A30KA PCA-A36KA PCA-A42KAParts name Check pointsDisconnect the connector then measure the resistance usin

Page 18

259-6-1. Thermistor<Thermistor Characteristic graph>Room temperature thermistor (TH1)Pipe temperature thermistor/liquid (TH2)Condenser/evaporato

Page 19

269-7. TEST POINT DIAGRAMIndoor controller boardPCA-A24KA PCA-A30KA PCA-A36KA PCA-A42KACN3CTransmission(Indoor/outdoor)(0~24V DC)SW2Capacity setting

Page 20

27SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerFor serv

Page 21

2828SPECIAL FUNCTION10Note:· When the uint is restarted to operate after turning off the power or OFF operation, the unit which was operating will sta

Page 22

2929 System constraint· This function is available only in cooling mode.Ex.) Set temp. by R/C = 20:(68°F)Set point = 26:(79°F)When request code number

Page 23 - 9-5. EMERGENCY OPERATION

3SAFETY PRECAUTION2Cautions for units utilising refrigerant R410A2-2. CAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the

Page 24 - 9-6. HOW TO CHECK THE PARTS

30(2) Setting method of each function by wired remote controllerB: Refrigerant addressC: Data display areaD: Request code display areaTESTCHECKFILTER

Page 25 - 9-6-1. Thermistor

31Photo 2DISASSEMBLY PROCEDURE11PCA-A24KA PCA-A30KA PCA-A36KA PCA-A42KA Be careful when removing heavy parts.(Photo: PCA-A36KA)OPERATING PROCEDUREPH

Page 26 - 9-7. TEST POINT DIAGRAM

32OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS3. Removing the room temperature thermistor (TH1) (1) Remove the air intake grille. (See Figure 1,2) (2

Page 27 - Service board

33OPERATING PROCEDUREPHOTOS & ILLUSTRATIONSScrewSide panel (Right)Side panel (Left)Sliding the panelto the frontFigure 36. Removing the side pan

Page 28 - SPECIAL FUNCTION

34OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS8. Removing the under panel(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the left and r

Page 29 - 2nd stage cut-in setting

35OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS10. Removing the thermistors/Liquid pipe (TH2) and con-denser/evaporator (TH5)(1) Remove the air intake

Page 30 -   

OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS13. Removing the heat exchanger (1) Remove the air intake grille. (See Figure 1, 2) (2) Remove the beam.

Page 31 - DISASSEMBLY PROCEDURE

4[3] Service tools Use the below service tools as exclusive tools for R407C refrigerant.GravimeterUnit No. Tool name Specifications 1 Gauge ma

Page 32 - PHOTOS & ILLUSTRATIONS

5°F°C°F°CERROR CODEAFTERTIMERTIME SUN MON TUE WED THU FRI SATONOFFHrAFTERFILTERFUNCTIONONLY1Hr.WEEKLYSIMPLEAUTO OFFPAR-21MAAON/OFFFILTERCHECKOPERATION

Page 33

66SPECIFICATIONS44-1. SPECIFICATIONSAAkWF.L.Am3/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.Power supply(phase, cycle, voltage)Ma

Page 34

771 phase, 60Hz, 208/230V152White Munsell 6.4Y 8.9/0.4Plate fin coilSirocco fan (direct) % 40.1600.97Dry: 23-25-27-29(810-885-955-1025)Wet: 21-23-25-2

Page 35

8NOISE CRITERION CURVES5NOTCHHighMedium1Medium2LowSPL(dB)40373533LINE90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARIN

Page 36

9OUTLINES AND DIMENTIONS6PCA-A24KA PCA-A30KA Unit: inch (mm)When drain socket is installed9-3/16(233)DrainageWhen drain socket is installed9-11/16(24

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