Mitsubishi Electric FR-ABR-(H)0.4K Instruction Manual

FR-E700INSTRUCTION MANUAL (BASIC)FR-E720-0.1K(SC) to 15K(SC)FR-E740-0.4K(SC) to 15K(SC)FR-E720S-0.1K(SC) to 2.2K(SC)FR-E710W-0.1K to 0.75KINVERTERIB(N

11PRODUCT CHECKING AND PARTS IDENTIFICATION1 PRODUCT CHECKING AND PARTS IDENTIFICATIONUnpack the inverter and check the capacity plate on the front co

91DRIVE THE MOTOR3Parameter listParameter ListParameter unit display language selection145PU display language selection100 Japanese ××1English2German

92Parameter list——162, 165Refer to Pr. 57.168, 169Parameter for manufacturer setting. Do not set.170, 171Refer to Pr. 52.172 to 174Refer to Pr. 160.Fu

93DRIVE THE MOTOR3Parameter listParameter ListTerminal assignment of output terminal190RUN terminal function selection100, 1, 3, 47, 8, 11 to 16, 20,

94Parameter listGround fault detection249Earth (ground) fault detection at start100 Without ground fault detection1 With ground fault detectionSele

95DRIVE THE MOTOR3Parameter listParameter ListOperation at instantaneous power failure261Power failure stop selection100Coasts to stop.When undervolta

96Parameter listDroop control286Droop gain0.1% 0%0 Droop control is invalid0.1 to 100%Drooping amount at the rated torque with respect to the rated

97DRIVE THE MOTOR3Parameter listParameter ListStart command source and frequency command source during communication operation338Communication operati

98Parameter listMaintenance of parts503Maintenance timer100(1 to 9998)Displays the cumulative energization time of the inverter in 100h increments. (R

99DRIVE THE MOTOR3Parameter listParameter ListRegeneration avoidance function882Regeneration avoidance operation selection100 Regeneration avoidance f

100Parameter listPU contrast adjustment991PU contrast adjustment1 58 0 to 63Contrast adjustment of the LCD of the parameter unit (FR-PU04/FR-PU07) can

22 INSTALLATION AND WIRINGNOTE The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as lo

1014TROUBLESHOOTINGReset method of protective function4 TROUBLESHOOTINGWhen a fault occurs in the inverter, the inverter trips and the PU display auto

102List of fault or alarm indications4.2 List of fault or alarm indications∗1 If a fault occurs when using with the FR-PU04, "Fault 14" is d

1034TROUBLESHOOTINGCauses and corrective actions4.3 Causes and corrective actions(1) Error messageA message regarding operational troubles is displaye

104Causes and corrective actions(2) WarningsWhen a warning occurs, the output is not shut off.Operation panel indicationErr.NameInverter resetDescript

1054TROUBLESHOOTINGCauses and corrective actionsOperation panel indicationPSFR-PU04FR-PU07PSNamePU stopDescriptionStop with of the PU is set in Pr.

106Causes and corrective actions(3) AlarmWhen an alarm occurs, the output is not shut off. You can also output an alarm signal by making parameter set

1074TROUBLESHOOTINGCauses and corrective actionsOperation panel indicationE.OC3FR-PU04FR-PU07OC During DecNameOvercurrent trip during deceleration or

108Causes and corrective actions∗1 Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function.Op

1094TROUBLESHOOTINGCauses and corrective actionsOperation panel indicationE.ILFFR-PU04 Fault 14FR-PU07 Input phase lossNameInput phase loss ∗Descripti

110Causes and corrective actionsOperation panel indicationE.OHTFR-PU04FR-PU07OH FaultNameExternal thermal relay operation DescriptionIf the external t

32INSTALLATION AND WIRINGPeripheral devices2.1 Peripheral devicesCheck the inverter model of the inverter you purchased. Appropriate peripheral device

1114TROUBLESHOOTINGCauses and corrective actionsOperation Panel IndicationE.PE2FR-PU04 Fault 14FR-PU07 PR storage alarmNameInternal board faultDescrip

112Causes and corrective actionsOperation panel indicationE.AIEFR-PU04 Fault 14FR-PU07 Analog in errorNameAnalog input faultDescriptionAppears if volt

1134TROUBLESHOOTINGCorrespondences between digital and actual characters4.4 Correspondences between digital and actual charactersThere are the followi

114Check and clear of the faults history4.5 Check and clear of the faults history(1) Check for the faults history∗ The cumulative energization time an

115Check and clear of the faults history4TROUBLESHOOTING(2) Clearing procedurePOINT Set "1" in Er.CL Fault history clear to clear the fault

116Check first when you have a trouble4.6 Check first when you have a trouble4.6.1 Motor does not startPOINT If the cause is still unknown after ever

117Check first when you have a trouble4TROUBLESHOOTINGParameter SettingPr. 0 Torque boost setting is improper when V/F control is used.Increase Pr. 0

118Check first when you have a trouble4.6.2 Motor or machine is making abnormal acoustic noise 4.6.3 Inverter generates abnormal noise4.6.4 Motor gene

119Check first when you have a trouble4TROUBLESHOOTING4.6.5 Motor rotates in the opposite direction4.6.6 Speed greatly differs from the setting4.6.7 A

120Check first when you have a trouble4.6.8 Speed varies during operationWhen Advanced magnetic flux vector control or the slip compensation is select

4Removal and reinstallation of the cover2.2 Removal and reinstallation of the cover2.2.1 Front coverFR-E720-3.7K(SC) or less, FR-E740-7.5K(SC) or less

121Check first when you have a trouble4TROUBLESHOOTING4.6.10 Operation panel display is not operating4.6.11 Motor current is too largeCheckpointsPossi

122Check first when you have a trouble4.6.12 Speed does not accelerate4.6.13 Unable to write parameter settingCheckpointsPossible Cause Countermeasure

1235PRECAUTIONS FOR MAINTENANCE AND INSPECTIONInspection items5PRECAUTIONS FOR MAINTENANCE AND INSPECTIONThe inverter is a static unit mainly consisti

124Inspection items5.1.3 Daily and periodic inspection∗1 It is recommended to install a device to monitor voltage for checking the power supply voltag

1255PRECAUTIONS FOR MAINTENANCE AND INSPECTIONInspection items5.1.4 Display of the life of the inverter partsThe self-diagnostic alarm is output when

126Inspection items(2) Measuring method of life of the main circuit capacitor If the value of capacitor capacity measured before shipment is consider

1275PRECAUTIONS FOR MAINTENANCE AND INSPECTIONInspection items5.1.5 CleaningAlways run the inverter in a clean status.When cleaning the inverter, gent

128Inspection itemszRemoval1) Push the hooks from above and remove the fancover.3.7K or less 5.5K or more2) Disconnect the fan connectors.3) Remove th

1295PRECAUTIONS FOR MAINTENANCE AND INSPECTIONInspection itemszReinstallation1) After confirming the orientation of the fan, reinstallthe fan so that

130Inspection items(2) Smoothing capacitorsA large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and

52INSTALLATION AND WIRINGRemoval and reinstallation of the coverFR-E720-5.5K(SC) to 15K(SC), FR-E740-11K(SC), 15K(SC)zRemoval (Example of FR-E740-11K)

1316SPECIFICATIONSRating6 SPECIFICATIONS6.1 Rating Three-phase 200V power supply Three-phase 400V power supply∗1 The applicable motor capacity indic

132Rating Single-phase 200V power supply Single-phase 100V power supply∗1 The applicable motor capacity indicated is the maximum capacity applicable

1336SPECIFICATIONSCommon specifications6.2 Common specificationsControl specificationsControl methodSoft-PWM control/high carrier frequency PWM contro

134Outline dimension drawings6.3 Outline dimension drawingsFR-E720-0.1K(SC) to 0.75K(SC)FR-E720S-0.1K(SC) to 0.4K(SC)FR-E710W-0.1K to 0.4K(Unit: mm

1356SPECIFICATIONSOutline dimension drawingsFR-E720-1.5K(SC), 2.2K(SC)FR-E720S-0.75K(SC), 1.5K(SC)FR-E710W-0.75KFR-E720-3.7K(SC)(Unit: mm)(Unit: m

136Outline dimension drawingsFR-E720-5.5K(SC) to 15K(SC)FR-E740-0.4K(SC) to 3.7K(SC)FR-E720S-2.2K(SC)(Unit: mm)(Unit: mm)6W1W82448260D3DD3D1*2-φ6ho

1376SPECIFICATIONSOutline dimension drawingsFR-E740-5.5K(SC), 7.5K(SC)FR-E740-11K(SC), 15K(SC)(Unit: mm)(Unit: mm)2-φ5 hole138 66150520822010D6810D1

138Outline dimension drawingsParameter unit (option) (FR-PU07)<Outline drawing> <Panel cut dimension drawing>Enclosure surface operation

139APPENDIXAppendix 1-1 Replacement of the FR-E500 series(1) Instructions for installation1) Removal procedure of the front cover was changed. (Refer

140(4) Main differences and compatibilities with the FR-E500 SeriesItem FR-E500 FR-E700Control methodV/F controlGeneral-purpose magnetic flux vector c

6Removal and reinstallation of the cover2.2.2 Wiring coverzRemoval and reinstallationThe cover can be removed easily by pulling it toward you. To rein

141The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate freemovement of the equipment,

142(2) Low Voltage DirectiveWe have self-confirmed our inverters as products compliant to the Low Voltage Directive (Conforming standard EN 61800-5-1)

143∗Select a UL and cUL certified fuse with Class T fuse equivalent cut-off speed or faster with the appropriate rating forbranch circuit protection,

144(Standard to comply with: UL 508C, CSA C22.2 No. 14)1. General PrecautionThe bus capacitor discharge time is 10 minutes. Before starting wiring or

145MEMO

146REVISIONS*The manual number is given on the bottom left of the back cover. For Maximum Safety• Mitsubishi inverters are not designed or manufacture

72INSTALLATION AND WIRINGInstallation of the inverter and instructions2.3 Installation of the inverter and instructions Installation of the inverterE

8Installation of the inverter and instructions The inverter consists of precision mechanical and electronic parts. Never install or handle it in any

92INSTALLATION AND WIRINGWiring2.4 Wiring2.4.1 Terminal connection diagram(1) Standard control circuit terminal model NOTE To prevent a malfunction c

10Wiring(2) Safety stop function modelNOTE To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables.

A-1This Instruction Manual (basic) provides handling information and precautions for use of the equipment.Please forward this Instruction Manual (basi

112INSTALLATION AND WIRINGWiring2.4.2 Specification of main circuit terminal∗1 When using single-phase power input, terminals are R/L1 and S/L2.∗2 Ter

12Wiring2.4.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiringThree-phase 200V classThree-phase 400V classFR-E720-

132INSTALLATION AND WIRINGWiringSingle-phase 200V classSingle-phase 100V classFR-E720S-0.1K(SC) to 0.4K(SC) FR-E720S-0.75K(SC) to 2.2K(SC)FR-E710W-0.1

14Wiring(1) Cable sizes etc., of the main control circuit terminals and earth (ground) terminalsSelect the recommended cable size to ensure that a vol

152INSTALLATION AND WIRINGWiring∗1The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum pe

16Wiring(3) Total wiring lengthThe overall wiring length for connection of a single motor or multiple motors should be within the value in the tablebe

172INSTALLATION AND WIRINGWiring2.4.4 Control circuit terminal indicates that terminal functions can be selected using Pr. 178 to Pr. 184, Pr. 190 to

18WiringSafety stopS1Safe stop input (Channel 1) *S1/S2 are safe stop signals for use with in conjunction with an approved external safety unit. Both

192INSTALLATION AND WIRINGWiring(2) Output signal(3) CommunicationTypeTermi nal SymbolTerminal Name Description Rated SpecificationsReferencePageRelay

20Wiring2.4.5 Changing the control logicThe input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the

A-23.Injury Prevention4. Additional InstructionsAlso the following points must be noted to prevent anaccidental failure, injury, electric shock, etc.(

212INSTALLATION AND WIRINGWiringWhen using an external power supply for transistor output Sink logic typeUse terminal PC as a common terminal, and p

22Wiring2.4.6 Wiring of control circuit(1) Standard control circuit terminal modelz Terminal layoutz Wiring method1) Strip off the sheath of the wire

232INSTALLATION AND WIRINGWiring(2) Safety stop function modelz Terminal layoutz Wiring methodUse a blade terminal and a wire with a sheath stripped o

24Wiring3) Insert the wire into a socket.When using a single wire or stranded wire without a blade terminal, push an open/close button all the way dow

252INSTALLATION AND WIRINGWiring(3) Control circuit common terminals (SD, 5, SE)Terminals SD, SE and 5 are common terminals for I/O signals.(All commo

26Wiring2.4.7 Safety stop function (available only for the safety stop function model)(1) Description of the functionThe terminals related to the safe

272INSTALLATION AND WIRINGWiring(3) Safety stop function operation∗1 ON: Transistor used for an open collector output is conducted.OFF: Transistor use

28Wiring2.4.8 Connection to the PU connectorUsing the PU connector, you can perform communication operation from the parameter unit (FR-PU07), enclosu

292INSTALLATION AND WIRINGWiringzRS-485 communicationWhen the PU connector is connected with a personal, FA or other computer by a communication cable

30Wiring2.4.9 USB connectorA personal computer and an inverter can be connected with a USB (Ver1.1) cable.You can perform parameter setting and monito

A-3(5) Emergency stop(6) Maintenance, inspection and parts replacement(7) Disposalz A safety backup such as an emergency brake must beprovided to prev

312INSTALLATION AND WIRINGWhen using the brake resistor (MRS type, MYS type, FR-ABR)2.5 When using the brake resistor (MRS type, MYS type, FR-ABR) It

32Power-OFF and magnetic contactor (MC)2.6 Power-OFF and magnetic contactor (MC)(1) Inverter input side magnetic contactor (MC)On the inverter input s

332INSTALLATION AND WIRINGPrecautions for use of the inverter2.7 Precautions for use of the inverterThe FR-E700 series is a highly reliable product, b

34Precautions for use of the inverter(12) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.Application o

352INSTALLATION AND WIRINGFailsafe of the system which uses the inverter2.8 Failsafe of the system which uses the inverterWhen a fault occurs, the inv

36Step of operation3 DRIVE THE MOTOR3.1 Step of operationThe inverter needs frequency command and start command.Frequency command (set frequency) dete

37DRIVE THE MOTOR3Operation panel3.2 Operation panel3.2.1 Names and functions of the operation panelThe operation panel cannot be removed from the inv

38Operation panel3.2.2 Basic operation (factory setting)STOPOperation mode switchoverParameter settingFaults history Monitor/frequency settingAt power

39DRIVE THE MOTOR3Operation panel3.2.3 Easy operation mode setting (easy setting mode)Setting of Pr. 79 Operation mode selection according to combinat

40Operation panel3.2.4 Operation lock (Press [MODE] for a while (2s)) Set "10 or 11" in Pr. 161, then press for 2s to make the setting di

I1 PRODUCT CHECKING AND PARTS IDENTIFICATION 12 INSTALLATION AND WIRING 22.1 Peripheral devices ...

41DRIVE THE MOTOR3Operation panel3.2.5 Monitoring of output current and output voltage3.2.6 First priority monitorHold down for 1s to set monitor de

42Operation panel3.2.8 Changing the parameter setting valueChanging exampleChange the Pr. 1 Maximum frequency setting.Operation Display 1.Screen at po

43DRIVE THE MOTOR3Operation panel3.2.9 Parameter clear/all parameter clearPOINT Set "1" in Pr.CL Parameter clear, ALLC all parameter clear

44Operation panel3.2.10 Initial value change listDisplays and sets the parameters changed from the initial value. Operation Display 1.Screen at poweri

45DRIVE THE MOTOR3Simple mode parameter listBefore operation3.3 Before operation3.3.1 Simple mode parameter listFor simple variable-speed operation of

46Before operation3.3.2 Overheat protection of the motor by the inverter (Pr. 9)Set the rated motor current in Pr. 9 Electronic thermal O/L relay to p

47DRIVE THE MOTOR3Before operationThis function detects the overload (overheat)of the motor, stops the operation of theinverter's output transist

48Before operation3.3.3 When the rated motor frequency is 50Hz (Pr. 3) First, check the motor rating plate. If a frequency given on the rating plate i

49DRIVE THE MOTOR3Before operation3.3.4 Increasing the starting torque (Pr. 0) Set this parameter when "the motor with a load will not rotate&quo

50Before operation3.3.5 Setting the maximum and minimum output frequency (Pr. 1, Pr. 2)Motor speed can be limited.Parameter NumberName Initial Value S

IICONTENTS3.2.7 Setting dial push ...

51DRIVE THE MOTOR3Before operation3.3.6 Changing acceleration and deceleration time of the motor (Pr. 7, Pr. 8)Set in Pr. 7 Acceleration time a larger

52Before operation3.3.7 Selection of the start command and frequency command locations (Pr. 79)Select the start command location and frequency command

53Before operationDRIVE THE MOTOR33.3.8 Acquiring large starting torque and low speed torque(Advanced magnetic flux vector control, General-purpose ma

54Before operation<Selection method of Advanced magnetic flux vector control>Perform secure wiring.(Refer to page 9)Set the motor. (Pr. 71)Motor

55Before operationDRIVE THE MOTOR3<Selection method of General-purpose magnetic flux vector control>Perform secure wiring.(Refer to page 9)Set t

56Before operation3.3.9 Exhibiting the best performance for the motor (offline auto tuning)(Pr. 71, Pr. 83, Pr. 84, Pr. 96)The motor performance can b

57Before operationDRIVE THE MOTOR3(1) Before performing offline auto tuningCheck the following before performing offline auto tuning. Make sure Advan

58Before operation(3) Execution of tuning1) When performing tuning or PU operation, press of the operation panel or or of the parameter unit(FR-

59Before operationDRIVE THE MOTOR33) When offline auto tuning ends, press of the operation panel during PU operation. For external operation, turnOF

60Start and stop using the operation panel (PU operation)3.4 Start and stop using the operation panel (PU operation)3.4.1 Setting the frequency by the

III4.2 List of fault or alarm indications ... 1024.3 Causes and corrective action

61DRIVE THE MOTOR3Start and stop using the operation panel (PU operation)REMARKSOperation cannot be performed at the set frequency ... Why?Did you car

62Start and stop using the operation panel (PU operation)3.4.2 Using the setting dial like a potentiometer at the operationPOINTSet "1" (set

63DRIVE THE MOTOR3Start and stop using the operation panel (PU operation)3.4.3 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6

64Start and stop using the operation panel (PU operation)REMARKS The initial values of the terminals RH, RM, RL are 60Hz, 30Hz, and 10Hz. (Use Pr. 4,

65DRIVE THE MOTOR3Start and stop using the operation panel (PU operation)3.4.4 Setting the frequency by analog input (voltage input)POINT Operation p

66Start and stop using the operation panel (PU operation)3.4.5 Setting the frequency by analog input (current input)POINT Operation panel ( ) is used

67DRIVE THE MOTOR3Start and stop using terminals (External operation)3.5 Start and stop using terminals (External operation)3.5.1 Setting the frequenc

68Start and stop using terminals (External operation)7. Deceleration  StopTurn OFF the start switch (STF or STR). The frequency value on the indicati

69DRIVE THE MOTOR3Start and stop using terminals (External operation)3.5.2 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6)POI

70Start and stop using terminals (External operation)REMARKS Initial value of terminal RH, RM, and RL are 60Hz, 30Hz, and 10Hz. (To change, set Pr.4,

IVCONTENTSAPPENDIX 139Appendix 1 For customers who are replacing the conventional model with this inverter ...

71DRIVE THE MOTOR3Start and stop using terminals (External operation)3.5.3 Setting the frequency by analog input (voltage input)POINT To give a start

72Start and stop using terminals (External operation)3.5.4 Changing the output frequency (60Hz initial value) at the maximum voltage input (5V initial

73DRIVE THE MOTOR3Start and stop using terminals (External operation)3.5.5 Setting the frequency by analog input (current input)POINT Switch terminal

74Start and stop using terminals (External operation)3.5.6 Changing the output frequency (60Hz initial value) at the maximum current input (at 20mA, i

75DRIVE THE MOTOR3Parameter list3.6 Parameter list3.6.1 List of parameters classified by the purposeSet parameters according to the operating conditio

76Parameter listMonitor display and monitor output signalSpeed display and speed setting Pr. 37Change of DU/PU monitor descriptions Cumulative monitor

77DRIVE THE MOTOR3Parameter listSpecial operation and frequency controlPID control Pr. 127 to Pr. 134Dancer control Pr. 128 to Pr. 134Droop control Pr

78Parameter list3.6.2 Parameter list  indicates simple mode parameters. ...V/F control, ...Advanced magnetic flux vector control...General

79DRIVE THE MOTOR3Parameter listParameter ListAcceleration/deceleration time setting7 Acceleration time0.1/0.01s5/10/15s∗0 to 3600/360sMotor accelera

80Parameter listV/F pattern matching applications14Load pattern selection100 For constant torque load1 For reduced-torque load2For constant-torque

VMEMO

81DRIVE THE MOTOR3Parameter listParameter List——24 to 27Refer to Pr.4 to Pr.6.Acceleration/deceleration pattern29Acceleration/deceleration pattern sel

82Parameter listChange of DU/PU monitor descriptions Cumulative monitor clear52DU/PU main display data selection100, 5, 7 to 12, 14, 20, 23 to 25, 52

83DRIVE THE MOTOR3Parameter listParameter ListChange of the monitor output from terminal FM55Frequency monitoring reference0.01Hz 60Hz 0 to 400HzFull-

84Parameter listRemote setting function59Remote function selection100RH, RM, RL signal functionFrequency setting storage functionMulti-speed settin

85DRIVE THE MOTOR3Parameter listParameter ListMotor selection (applied motor)71Applied motor100Thermal characteristics of a standard motor1Thermal

86Parameter listAnalog input selection73Analog input selection11Terminal 2 input Reversible operation × 0 0 to 10VNot used1 0 to 5V10 0 to 10VUsed11

87DRIVE THE MOTOR3Parameter listParameter ListOffline auto tuning82Motor excitation current0.01A∗ 99990 to 500A∗Tuning data (The value measured by off

88Parameter listPU connector communication117PU communication station number100 to 31(0 to 247)Inverter station number.Set the inverter station number

89DRIVE THE MOTOR3Parameter listParameter ListChange of analog input frequency,adjustment of voltage, current input and frequency (calibration)125 Te

90Parameter listPID control / Dancer control127PID control automatic switchover frequency0.01Hz 99990 to 400HzFrequency at which the control is automa