Mitsubishi Electric PKA-RP100FAL#1 Service Manual

Browse online or download Service Manual for Split-system air conditioners Mitsubishi Electric PKA-RP100FAL#1. Mitsubishi Electric PKA-RP100FAL#1 Service manual User Manual

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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES
......................................
2
2. REFERENCE MANUAL
.......................................
2
3. SAFETY PRECAUTION
.......................................
3
4. PART NAMES AND FUNCTIONS
........................
7
5. SPECIFICATIONS
................................................
8
6. NOISE CRITERION CURVES
............................
10
7. OUTLINES AND DIMENSIONS
..........................
11
8. WIRING DIAGRAM
.............................................
13
9.
REFRIGERANT SYSTEM DIAGRAM
.........................
14
10. TROUBLE SHOOTING
.......................................
15
11. SPECIAL FUNCTION
.........................................
30
12. DISASSEMBLY PROCEDURE
...........................
33
13. PARTS LIST
........................................................
36
14. RoHS PARTS LIST
.............................................42
Indoor unit
[Model names]
PKA-RP50FAL2
PKA-RP60FAL
PKA-RP71FAL
PKA-RP100FAL
Indoor unit
No.OC331
REVISED EDITION-B
Remote controller
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
Note:
This manual describes only
service data of the indoor
units.
RoHS compliant products
have <G> mark on the spec
name plate.
For servicing of RoHS com-
pliant products, refer to the
RoHS Parts List.
Model name
indication
PKH-P60FALH
PKH-P60FALH
PKH-P71FALH
PKH-P71FALH
PKH-P100FALH PKH-P100FALH
May 2008
[Service Ref.]
PKA-RP50FAL2 PKA-RP50FAL2#1
PKA-RP60FAL PKA-RP60FAL#1
PKA-RP71FAL PKA-RP71FAL#1
PKA-RP100FAL PKA-RP100FAL#1
Revision:
PKA-RP50~100FAL(2)#1
are added in REVISED
EDITION-B.
Some descriptions have
been modified.
Please void OC331
REVISED EDITION-A.
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Summary of Contents

Page 1 - SERVICE MANUAL

SERVICE MANUALCONTENTS1. TECHNICAL CHANGES... 22. REFERENCE MANUAL... 23. SAFET

Page 2 - TECHNICAL CHANGES

106 NOISE CRITERION CURVES90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-

Page 3 - SAFETY PRECAUTION

117OUTLINES AND DIMENSIONS23545235452354523562.5135842340197TopFrontRight sideLeft side14001090Air intake235CKnockout hole for right pipingRefrigerant

Page 4

12Unit : mmPKH-P100FALH PKA-RP100FAL PKA-RP100FAL#12354523545235452354523562.5135842340197TopFrontRight sideDisplay sectionReceivingsectionPower lampE

Page 5 - [1] Cautions for service

13138 WIRING DIAGRAM INTAKECN20(RED)LIQUIDCN21(WHT)PIPECN29(BLK)1 21 21 21 31 31 3 1 2TH5TH1TH2REMOCONCN22(BLU)1 221TB5R.BTB621TRANSMISSION WIRES DC12

Page 6 - [3] Service tools

149REFRIGERANT SYSTEM DIAGRAMPKA-RP50FAL2 PKA-RP50FAL2#1PKA-RP60FAL PKA-RP60FAL#1 PKH-P60FALHPKA-RP71FAL PKA-RP71FAL#1 PKH-P71FALHPKA-RP100FAL PKA-R

Page 7 - 4 PART NAMES AND FUNCTIONS

1510 TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged

Page 8 - SPECIFICATIONS

16• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before c

Page 9

17[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

Page 10 - 6 NOISE CRITERION CURVES

18•If the unit cannot be operated properly after test run, refer to the following table to find the cause.SymptomCauseWired remote controller LED 1, 2

Page 11 - OUTLINES AND DIMENSIONS

1910-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeA

Page 12 - Unit : mm

22REFERENCE MANUAL2-1. OUTDOOR UNIT’S SERVICE MANUAL2-2. TECHNICAL DATA BOOK1 TECHNICAL CHANGESPKA-RP50FAL2 PKA-RP50FAL2#1PKA-RP60FAL PKA-RP60FAL#

Page 13 - 8 WIRING DIAGRAM

20Error CodeAbnormal point and detection method CauseCountermeasureP6Freezing/overheating protection is work-ing1 Freezing protection (Cooling mode)Th

Page 14 - REFRIGERANT SYSTEM DIAGRAM

21Error CodeAbnormal point and detection method CauseCountermeasureP9Pipe temperature thermistor / Condenser-Evaporator (TH5)1 The unit is in 3-minute

Page 15 - 10 TROUBLESHOOTING

22E6E7Error CodeAbnornal point and detection method CauseCountermeasureFbE1orE2PA Forced compressor stop (due to water leakage abnormality)1 When the

Page 16 - TEST RUN

2310-4. TROUBLESHOOTING BY INFERIOR PHENOMENA Note: Refer to the manual of outdoor unit for the detail of remote controller. (For the separ

Page 17 - Beep Beep

24Note: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane performance failure1 The vane is

Page 18

2510-5-2. When wired remote controller or indoor unit micro computer troubles 1. If there is not any other wrong when trouble occures, emergency opera

Page 19

26112233RedWhiteBlackRelay connectorProtectorOFF:130±5ON :80±20OrangeRedPinkYellow Brown BlueMParts name Check pointsMeasure the resistance be

Page 20

2710-7. TEST POINT DIAGRAM10-7-1. Indoor controller boardPKA-RP50FAL2 PKA-RP50FAL2#1PKA-RP60FAL PKA-RP60FAL#1 PKH-P60FALHPKA-RP71FAL PKA-RP71FA

Page 21

2810-7-2. Indoor power boardPKA-RP50FAL2 PKA-RP50FAL2#1PKA-RP60FAL PKA-RP60FAL#1 PKH-P60FALHPKA-RP71FAL PKA-RP71FAL#1 PKH-P71FALHPKA-RP100FAL PKA-RP10

Page 22

29SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerFor serv

Page 23

33SAFETY PRECAUTIONCautions for units utilizing refrigerant R407C3-2. CAUTIONS RELATED TO NEW REFRIGERANTDo not use the existing refrigerant piping.Th

Page 24

30Note:· When the uint is restarted to operate after turning off the power or OFF operation, the unit which was operating will start operation.· To op

Page 25 - 10-5. EMERGENCY OPERATION

313111-1-2. How to set rotation function(Back-up function, 2nd stage cut-in function)You can set these functions by wired remote controller.(Maintenan

Page 26 - 10-6. HOW TO CHECK THE PARTS

32(2) Setting method of each function by wired remote controllerB: Refrigerant addressC: Data display areaD: Request code display areaTESTCHECKFILTER

Page 27 - 10-7. TEST POINT DIAGRAM

331. Removing the lower side of the indoor unit from the installation plate(1) Remove the 2 screws. Hang the indoor unit hangers to the catches on t

Page 28

34OPERATING PROCEDURE PHOTOS&ILLUSTRATION(9) Remove the screws of the indoor controller board case, and pull out the indoor controller board case.

Page 29

359. Removing the electrical heater. (PKH only)(1) Remove the left and right side panels.(2) Remove the grills.(3) Remove the drain pan. (4) Loosen th

Page 30 - SPECIAL FUNCTION

36ELECTRICAL PARTSPKA-RP60FAL PKH-P60FALHPKA-RP71FAL PKH-P71FALHContinued to the next page.372827121092582422232115 16 17123135363941 36402934

Page 31

37371718192021222324252627282930313233343536373839404142R01 E02 239——R01 E02 313R01 71G 215T7W E23 716T7W A14 716T7W E12 202R01 E34 202R01 E02 202—R01

Page 32 -   

38ELECTRICAL PARTSPKA-RP100FAL PKH-P100FALHContinued to the next page.372827121092582422232115 16 17123135363941 36 402934303471320386514181932332611N

Page 33 - 12 DISASSEMBLY PROCEDURE

391718192021222324252627282930313233343536373839404142R01 E02 239——R01 E02 313R01 71G 215T7W E23 716T7W A14 716T7W E12 202R01 E34 202R01 E02 202—T7W 5

Page 34

4[3] Service tools Use the below service tools as exclusive tools for R407C refrigerant. No. Tool name

Page 35 - OPERATING PROCEDURE PHOTOS

40 Part number that is circled is not shown in the figure.RU1114211111111111142111111111R01 12G 662R01 E01 812R01 E00 811R01 A17 500R01 12G 691R01 24K

Page 36 - PKA-RP71FAL PKH-P71FALH

41 Part number that is circled is not shown in the figure.RU111521111111111R01 12G 662R01 E00 812R01 E01 811R01 A17 500R01 12G 691R01 24K 658T7W E05 6

Page 37

42ELECTRICAL PARTSPKA-RP50FAL2 PKA-RP60FAL PKA-RP71FALPKA-RP50FAL2#1 PKA-RP60FAL#1 PKA-RP71FAL#1PKH-P60FALH PKH-P71FALHContinued to the next pa

Page 38 - PKA-RP100FAL PKH-P100FALH

43431718192021222324252627282930313233343536373839404142R01 E06 239——R01 E38 313R01 E03 215R01 E20 246T7W E32 716R01 H05 202R01 H06 202R01 H07 202—R01

Page 39

44ELECTRICAL PARTSPKA-RP100FAL PKA-RP100FAL#1 PKH-P100FALH Continued to the next page.372827121092582422232115 16 17123135363941 36 402934303471320386

Page 40

45No.Part No. Part NameSpecifi cationQ'ty/setRemarks(Drawing No.)WiringDiagramSymbolrecom-mendedQ'tyPKH-P PKA-RP100FALH 100FAL 100FAL#117 G R

Page 41 - STRUCTURAL PARTS

46No. Part No. Part NameSpecifi cationsQ'ty/setRemarks(Drawing No.)WiringDiagramSymbolRecom-mended Q'tyPKA-RP PKH-P50FAL260FAL71FAL5

Page 42 - 14 RoHS PARTS LIST

47No. Part No. Part NameSpecifi cationsQ'ty/setRemarks(Drawing No.)WiringDiagramSymbolRecom-mended Q'tyPKA-RP PKH-P100FAL100FAL#1100

Page 43

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in

Page 44 - PKH-P PKA-RP

5Cautions for units utilizing refrigerant R410ACAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the inside and outside of r

Page 45

6GravimeterUnit[3] Service tools Use the below service tools as exclusive tools for R410A refrigerant. No. Tool name

Page 46 - PKH-P60FALH PKH-P71FALH

77Wireless remote controller When cover is open.ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAI

Page 47

85SPECIFICATIONSkWAAkW*/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.ModePower supply(phase, cycle, voltage) Input Running curr

Page 48

99Single phase, 50Hz, 230VMunsell 3.4Y 7.7/0.8Plate fin coilLine flow (direct) x 20.04015-20 (530-706)0(direct blow)<1.93>Wireless remote contro

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