Mitsubishi Electric PLA-ZRP35 Service Manual Page 1

Browse online or download Service Manual for Split-system air conditioners Mitsubishi Electric PLA-ZRP35. Mitsubishi Electric PLA-ZRP35 Service manual User Manual

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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
NOTE:
• This manual describes
only service data of the
indoor units.
• RoHS compliant prod-
ucts have <G> mark on
the spec name plate.
CONTENTS
1. REFERENCE MANUAL
...................................
2
2. SAFETY PRECAUTION
...................................
3
3. PART NAMES AND FUNCTIONS
...................
4
4. SPECIFICATIONS
...........................................
12
5. NOISE CRITERION CURVES
.........................
14
6. OUTLINES AND DIMENSIONS
......................
16
7. WIRING DIAGRAM
.........................................
17
8. REFRIGERANT SYSTEM DIAGRAM
............
18
9. TROUBLESHOOTING
....................................
19
10. SPECIAL FUNCTION
.....................................
35
11. DISASSEMBLY PROCEDURE
.......................
45
Indoor unit
[Model names] [Service Ref.]
INDOOR UNIT
Model name
indication
PARTS CATALOG (OCB535)
No. OCH535
November 2012
PLA-ZRP35BA
PLA-ZRP50BA
PLA-ZRP60BA
PLA-ZRP71BA
PLA-ZRP125BA
PLA-ZRP140BA
PLA-ZRP35BA.UK
PLA-ZRP50BA.UK
PLA-ZRP60BA.UK
PLA-ZRP71BA.UK
PLA-ZRP125BA.UK
PLA-ZRP140BA.UK
WIRED REMOTE
CONTROLLER
WIRELESS REMOTE
CONTROLLER
ON/OFF TEMP
ON/OFF
TEMP.
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Summary of Contents

Page 1 - SERVICE MANUAL

SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSSPLIT-TYPE, AIR CONDITIONERSNOTE:• This manual describes only service data of the indoor units.• R

Page 2 - REFERENCE MANUAL

10Setting and display items Setting detailsInitial setting DisplaydetailsMake the settings for the remote controller related items as necessary.Clock:

Page 3 - SAFETY PRECAUTION

11°F°C°F°CERROR CODEAFTERTIMERTIME SUN MON TUE WED THU FRI SATONOFFHrAFTERFILTERFUNCTIONONLY1Hr.WEEKLYSIMPLEAUTO OFFPAR-21MAAON/OFFFILTERCHECKOPERATIO

Page 4 - PART NAMES AND FUNCTIONS

12SPECIFICATIONS4kWAkW*/min(CFM)Pa(mmAq)kWdBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.ModePower supply (phase, cycle, voltage) Input Running

Page 5 - ON/OFF TEMP

1313Cooling0.050.45Heating0.040.41Single phase, 50Hz, 230VMunsell 6.4Y 8.9/0.4Plate fin coilTurbo fan (direct) % 10.12017-19-21-23(600-671-740-810)0(d

Page 6 - : Supported : Unsupported

145NOISE CRITERION CURVESPLA-ZRP35BA.UK PLA-ZRP50BA.UKNOTCH SPL(dB) LINEHigh 31Medium1 29Medium2 28Low 27NOTCH SPL(dB) LINEHigh 32Medium1 31Medium2 29

Page 7 - AutoSet temp

1515PLA-ZRP125BA.UKNOTCH SPL(dB) LINEHigh 41Medium1 39Medium2 36Low 34OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)PLA-ZRP140BA.UKNOTCH SP

Page 8 - Menu structure

166OUTLINES AND DIMENSIONS37728460()Ceiling holeBranch duct holeDrain pipeconnected to VP-25CeilingGrilleDrain holeModels Auto vane(Air outlet)Air int

Page 9 - Main menu list

17WIRING DIAGRAM7SYMBOL SYMBOLNAME NAMEI.BINDOOR CONTROLLER BOARDFUSE (T6.3AL250V)CONNECTOR (LOSSNAY)CONNECTOR (REMOTE SWITCH)CONNECTOR (HA TERMINAL-A

Page 10

18Thermistor TH2Pipe temperature(Liquid)Distributorwith strainer (#50)Thermistor TH5(Cond./ Eva.temperature)Thermistor TH1(Room temperature)Refrigeran

Page 11 - Operation Section

19<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged and displayed on t

Page 12 - SPECIFICATIONS

21REFERENCE MANUALService Ref. Service Manual No.OCH527/OCB527PUHZ-ZRP35/50VKAPUHZ-ZRP60/71VHAPUHZ-ZRP125/140VKAPUHZ-ZRP125/140YKAOUTDOOR UNIT’S SERVI

Page 13

20• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before co

Page 14 - NOISE CRITERION CURVES

21[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

Page 15 - MICROPHONE

22•If the unit cannot be operated properly after test run, refer to the following table to find the cause.SymptomCauseWired remote controller LED 1, 2

Page 16 - OUTLINES AND DIMENSIONS

239-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeAbnormal p

Page 17 - WIRING DIAGRAM

24Error CodeAbnormal point and detection method CauseCountermeasureP6Freezing/overheating protection is oper-ating1 Freezing protection (Cooling mode)

Page 18 - REFRIGERANT SYSTEM DIAGRAM

25Error CodeAbnormal point and detection method CauseCountermeasureP9Pipe temperature thermistor/ Condenser-Evaporator (TH5)1 The unit is in 3-minute

Page 19 - TROUBLESHOOTING

26E6E7Error CodeAbnormal point and detection method CauseCountermeasureFbE1orE21 Contact failure, short circuit or, miswiring (converse wiring) of ind

Page 20 - [Procedure]

27Error CodeAbnormal point and detection method CauseCountermeasurePL Abnormal refrigerant circuit During Cooling, Dry, or Auto Cooling operation, wh

Page 21 - Beep Beep

289-4. TROUBLESHOOTING OF PROBLEMSNote: Refer to the manual of outdoor unit for the detail of remote controller.PhenomenaCauseCountermeasure(1) LED2

Page 22

29Note: Refer to the manual of outdoor unit for the detail of remote controller.(3) Upward/downward vane perform-ance failure1 The vane is not downw

Page 23

3SAFETY PRECAUTION2Cautions for units utilising refrigerant R410A2-2. CAUTIONS RELATED TO NEW REFRIGERANT2-1. ALWAYS OBSERVE FOR SAFETYBefore obtainin

Page 24

309-5. EMERGENCY OPERATION 9-5-1. When wireless remote controller fails or its battery is exhausted 9-5-2. When wired remote controller or indoor uni

Page 25

319-6. HOW TO CHECK THE PARTSPLA-ZRP35BA.UK PLA-ZRP50BA.UK PLA-ZRP60BA.UKPLA-ZRP71BA.UK PLA-ZRP125BA.UK PLA-ZRP140BA.UKParts name Check pointsDisconne

Page 26

3201020304050-20-100 1020304050< Thermistor for lower temperature >Temperature ()Resistance (k)<Thermistor Characteristic graph>Room tem

Page 27

339-7. TEST POINT DIAGRAMIndoor controller boardPLA-ZRP35BA.UK PLA-ZRP50BA.UK PLA-ZRP60BA.UKPLA-ZRP71BA.UK PLA-ZRP125BA.UK PLA-ZRP140BA.UKCN3CTransmis

Page 28

34SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerRemarksS

Page 29

353510SPECIAL FUNCTION10-1. HOW TO PERFORM THE UP/DOWN OPERATION OF THE AIR INTAKE GRILLE10-1-1. Setting up the lowering distance of air intake grille

Page 30

3610-1-2. How to perform the up/down operation using wireless remote controller1) Ensure that the air-conditioner is not running.2) Press the "Do

Page 31 - 9-6. HOW TO CHECK THE PARTS

3710-1-4. How to perform the up/down operation using wired remote controller (PAR-21MAA)[Note:] General OperationOperation status displayButton to exi

Page 32 - 0=15k' ± 3%

38[Remarks:][Remarks:]Up/down operation modeUp/down operation modeUnit No.Refrigerant address No.Individually-specified up/down operation mode(a) &quo

Page 33 - 9-7. TEST POINT DIAGRAM

3910-2. OPERATION (AUTO DESCENDING PANEL: PLP-6BAJ)UP/DOWN Machine 1UP/DOWN Machine 2Wire 1bWire 1aWire 2aWire 2bFig.1Detection switch(1) Normal opera

Page 34

4GravimeterUnit[3] Service tools Use the below service tools as exclusive tools for R410A refrigerant. No. Tool name Specifications 1 Gauge manif

Page 35 - SPECIAL FUNCTION

4010-3. ELECTRICAL CIRCUIT (Controller board and wiring diagram (Panel))10-3-1. Dip SW 22 type ON1132531111122222CN3G(BLK)CN3G(BLK)CN90(WHT)CN2B(WHT)F

Page 36 - Warning:

4110-3-3. Check point of trouble<LED (SW22 type) /LED2 (SW2 type) display>Turn OFF : No power supplyBlink : Storage detection switch ON (short)

Page 37 - ■General Operation

42Operation patternOC-1OC-2IC-1IC-23(2)3(2)2RC2MainunitSubunitRefrigerant address"01"Refrigerant address"00"Fig. 1[Back-up funct

Page 38 - [Remarks:]

4310-5-2. How to set rotation function (Back-up function, 2nd stage cut-in function)You can set these functions by wired remote controller. (Maintenan

Page 39 - (2) Special operation

441 Press the button.2 Select "Service" with the [Cursor] buttons (F1andF2) or the [Page] buttons (F3andF4), and press the button.PAR-30M

Page 40 - 10-3-2. Dip SW 2 type

45DISASSEMBLY PROCEDURE11OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS1. Removing the air intake grille(1) Slide the knob of air intake grille toward

Page 41 - 10-4. TROUBLESHOOTING

46OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS9. Removing the pipe temperature thermistor (TH2) and condenser evaporator temperature thermistor (T

Page 42 - 10-5-1. Operation

47OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS10. Removing the drain pump (DP) and float switch (FS)(1) Remove the drain pan. (See Photo 6)(2) Cut th

Page 43

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCCopyright 2012 MITSUBISHI ELECTRIC CORPORATIONDistributed in Nov. 2012

Page 44 - Request code display area

5ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAILABLECHECKTEST RUN°CAMPMAMPMVANE CONTROL buttonUs

Page 45 - DISASSEMBLY PROCEDURE

6Function buttonsF1 F2 F3 F4Press to turn ON/OFF the indoor unit. ON / OFF buttonWhen the backlight is off, pressing any button turns the backlight on

Page 46

7FriMode Temp. FanRoomCool AutoSet temp.FriCoolMode Temp. FanAutoSet temp.The main display can be displayed in two different modes: "Full" a

Page 47 - Photo 10

8Not all functions are available on all models of indoor units.Filter informationError informationEnergy savingAuto returnScheduleNight setbackMain me

Page 48 - Made in Japan

9Setting and display items Setting detailsVane · Louver · Vent. (Lossnay)Use to set the vane angle.• Select a desired vane setting from f ve different

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