Mitsubishi Electric PLFY-P-VLMD-E Service Manual Page 1

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TECHNICAL & SERVICE MANUAL
Air-Conditioners For Building Application
<Indoor unit>
2004
Models
Ceiling Cassettes
Series PLFY
For use with the R410A & R407C & R22
PLFY-P20VLMD-E,PLFY-P63VLMD-E
PLFY-P25VLMD-E,PLFY-P80VLMD-E
PLFY-P32VLMD-E,PLFY-P100VLMD-E
PLFY-P40VLMD-E,PLFY-P125VLMD-E
PLFY-P50VLMD-E
INDOOR UNIT
CONTENTS
SAFETY PRECAUTIONS ·························1
1. FEATURES ···········································3
2. PART NAMES AND FUNCTIONS········4
3. SPECIFICATION···································6
4. OUTLINES AND DIMENSIONS············8
5. WIRING DIAGRAM·····························11
6.
REFRIGERANT SYSTEM DIAGRAM
13····
7. TROUBLE SHOOTING·······················14
8. DISASSEMBLY PROCEDURE···········
20
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1 2 3 4 5 6 ... 34 35

Summary of Contents

Page 1 - PLFY-P50VLMD-E

TECHNICAL & SERVICE MANUALAir-Conditioners For Building Application<Indoor unit>2004ModelsCeiling CassettesSeries PLFYFor use with the R410A

Page 2 - SAFETY PRECAUTIONS

PLFY-P125VLMD-EUnit :mmA3312Water filling port213Air filter20 338~3534-ø2.8Mounting holeStandard center panel(CMP-125VLW-B)Branch duct ø200 knock out

Page 3 - R410A or R407C refrigerant

10PLFY-P20·25·32·40·50·63·80·100VLMD-E with OA duct flangeUnit : mm5234110159E20221Control BoxG-ø 2.9 Mounting holeboth side206241138243103D(Lifting B

Page 4 - Series PLFY

5WIRING DIAGRAMPLFY-P20·25·32·40·50·63·80·100VLMD-E11DECORATION PANELT2T1T7T6T5T4T3BREAKER (16A)FUSE (16A)TO NEXT INDOOR UNITPULL BOX( TRANSMISSION TE

Page 5 - PART NAMES AND FUNCTIONS

PLFY-P125VLMD-E12✻ Capacitor5.0µF ✕ 2 POWER SUPPLY~ 220-240V 50HzTO NEXT INDOOR UNITPULL BOXFUSE(16A)BREAKER(16A)TO OUTDOOR UNIT BC CONTROLLER M

Page 6 - ERROR CODE

REFRIGERANT SYSTEM DIAGRAM6Strainer (#100mesh)Strainer (#100mesh)Heat exchangerRoom temparature thermistor TH21Gas pipe thermistor TH23Liquid pipe the

Page 7 - SPECIFICATION

7TROUBLE SHOOTING7-1. Simple check of main componentsMotor terminalorRelay connectorRed-Black40.5ΩWhite-Black48.8Ω112233RedWhiteBlackRelay connectorPr

Page 8

01020304050-20 -10 0 10 20 30 40 50< Thermistor for lower temperature >Temperature (˚C)Resistance (KΩ )4ø4365ø32ø21ø1ø4ø3ø2ø1Controller boardDri

Page 9 - OUTLINES AND DIMENSIONS

Output(Phase)Outputø11ONø2 ONø3 OFFø4 OFF2OFFONONOFF3OFFOFFONON4ONOFFOFFON<Output pulse signal and the valve operation>➁Linear expansion valve o

Page 10 - PLFY-P125VLMD-E

177-2. FUNCTION OF DIP-SWITCH123456789101~6123123412345678910Thermistor<Intake temperaturedetection>positionON OFFFilter crogging detection Prov

Page 11

180594837261SW12100594837261SW11108F7E6D5C4B3A291SW140594837261SW120594837261SW1108F7E6D5C4B3A291SW14Operation by switchSwitch Pole Remarks<At deli

Page 12 - WIRING DIAGRAM

SAFETY PRECAUTIONSand install the unit at the specified place.- Improper installation may cause the unit to topple and result ininjury.• Always use an

Page 13

321(Option)(Standard)SWC123(SWA)0594837261SW12100594837261SW11108F7E6D5C4B3A291SW14321(Option)(Standard)0594837261SW120594837261SW1108F7E6D5C4B3A291SW

Page 14 - REFRIGERANT SYSTEM DIAGRAM6

208DISASSEMBLY PROCEDURE8-1.SERVICE PANEL and FILTEROPERATING PROCEDURE1. Removing the service panel (A) (Fig.1-1)(1) Slide the service panel (A) in t

Page 15 - TROUBLE SHOOTING

218-2.CONTROL BOXOPERATING PROCEDURE<Model 20~100>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. Removin

Page 16 - Linear expansion valve

22OPERATING PROCEDURE<Model 125>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. Removing the connector co

Page 17

23OPERATING PROCEDURE3. Removing the control box (C)(3) If the control box (C) fixing screws (two) areremoved, the control box (C) is left hanging fro

Page 18

8-3.Fan and fan motor24OPERATING PROCEDURE<Model 20~100>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. R

Page 19 - <model: 20~100>

25OPERATING PROCEDURE<Model 125>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. Removing the filter fixed

Page 20

268-4.Thermistor <fluid piping temperature detection, gas piping temperature detection>OPERATING PROCEDURE<Model 20~100>1. Remove the serv

Page 21 - Inspection

27OPERATING PROCEDURE<Model 125>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. Remove the control box wi

Page 22 - (A) Control box cover

28OPERATING PROCEDURE6. Removing the thermistorsRemove the thermistors (K and L) from the thermistor holders (I and J) which are installed on the stee

Page 23 - (Fig.2-4)

2. Precautions for devices that useCaution:• Do not use the existing refrigerant piping.- The old refrigerant and refrigerator oil in the existing pip

Page 24

298-5.THERMISTOR (Intake air temperature detection)OPERATING PROCEDURE<Model 125>1. Remove the service panel and filter with the pro-cedure expl

Page 25 - (A) Bell-mouth

308-6.DRAIN PUMP and DRAIN SENSOROPERATING PROCEDURE<Model 20~100>1. Remove the service panel and filter with the pro-cedure explained in sectio

Page 26

318-7.LEV and HEAT EXCHANGEROPERATING PROCEDURE<Model 20~100>1. Remove the service panel and filter with the pro-cedure explained in section 8-1

Page 27 - 8-4.Thermistor

32OPERATING PROCEDURE<Model 125>1. Remove the service panel and filter with the pro-cedure explained in section 8-1.2. Remove the control box wi

Page 28

338-8.Vane motorOPERATING PROCEDURE1. Remove the metal cover. (Three screws)(Photograph 8-1)2. Remove the vane motor cover.The vane motor cover can be

Page 29

HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANIssued in June 2004 MEE04K240Printed in JapanNew publication,

Page 30 - (Photo.5-1)

PLFY-P20VLMD-EPLFY-P25VLMD-EPLFY-P32VLMD-EPLFY-P40VLMD-EPLFY-P50VLMD-EPLFY-P63VLMD-E2.2 / 2.52.8 / 3.23.6 / 4.04.5 / 5.05.6 / 6.3PLFY-P80VLMD-E9.0 / 1

Page 31 - (D)(A) (E)

PART NAMES AND FUNCTIONS2● Indoor (Main) UnitAir inletSucks the ambient air in.Long-life filterRemoves the sucked-in dust and dirt.Since the long-life

Page 32 - 8-7.LEV and HEAT EXCHANGER

[Display]ON/OFF CENTRALLY CONTROLLEDERROR CODECLOCKON OFF˚CCHECKCHECK MODEFILTERTEST RUNFUNCTION˚C1Hr.NOT AVAILABLESTAND BY DEFROSTTEMP.ABCDEFHIKLJMPN

Page 33

3SPECIFICATION3-1. Specification6Note: ❇3 The figure in < > indicates panel's❇1 Cooling/Heating capacity indicates the maximum value at ope

Page 34 - 8-8.Vane motor

1.7µFx 440V1.5µFx 440V2.2µFx 440V1.5µFx 440V2.0µFx 440V5.0µFx 440VLEVC11.3µF x 440V MF1-PLFY-P20VLMD-EPLFY-P25VLMD-EPLFY-P32VLMD-EPLFY-P40VLMD-EPLFY-

Page 35 - Printed in Japan

4OUTLINES AND DIMENSIONSPLFY-P20·25·32·40·50·63·80·100VLMD-EUnit :mm8170mm ± 5mm(Actual Length)300mm or less583mmMAX73 2022221904-ø2.9 Mounting holeFr

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