Mitsubishi Electric FR-V520-1.5K to 55K Instruction Manual

VECTOR INVERTERFR-V500INSTRUCTION MANUAL (BASIC)FR-V520-1.5K to 55KFR-V540-1.5K to 55KIB(NA)-0600064-E(0611)MEE Printed in Japan Specifications subjec

7Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING22.2 Connection diagram, encoder cable, PU connector2.2.1 Connection diagramCAU

Check items97PRECAUTIONS FOR MAINTENANCE AND INSPECTION7* Values in parentheses indicate those for 400V class.*Consult us for periodic inspection.Main

Replacement of parts98z CleaningAlways run the inverter in a clean status.When cleaning the inverter, gently wipe dirty areas with a soft cloth immers

Replacement of parts99PRECAUTIONS FOR MAINTENANCE AND INSPECTION7(2) Smoothing capacitorsA large-capacity aluminum electrolytic capacitor is used for

Inverter replacement1007.3 Inverter replacementThe inverter can be replaced with the control circuit wiring kept connected. Before replacement, remove

Measurement of main circuit voltages, currents and powers101PRECAUTIONS FOR MAINTENANCE AND INSPECTION77.4 Measurement of main circuit voltages, curre

Measurement of main circuit voltages, currents and powers102Measuring Points and InstrumentsItemMeasuring PointMeasuring Instrument Remarks (Reference

103Model specificationsSPECIFICATIONS88 SPECIFICATIONS8.1 Model specificationsz 200V class (for use with the Mitsubishi dedicated motor [SF-V5RU (1500

104Model specificationsz 400V class (for use with the dedicated motor [SF-V5RUH (1500r/min series)])InverterType FR-V540-[][]K 1.5 2.2 3.7 5.5 7.5 11

105Model specificationsSPECIFICATIONS8z Combination with a vector control dedicated motor Refer to the table below when using with a vector contro

106Common specifications8.2 Common specificationsInverterControl specificationsControl methodSoft-PWM control or high carrier frequency sine-wave PWM

8Connection diagram, encoder cable, PU connector2.2.2 Main circuit terminal specifications(1) Specification of main circuit terminalTerminal Symbol Te

107Outline dimension drawingsSPECIFICATIONS88.3 Outline dimension drawings8.3.1 Inverter outline dimension drawingsz FR-V520-1.5K‚ 2.2Kz FR-V540-1.5K‚

108Outline dimension drawingszFR-V520-11K‚ 15KzFR-V540-7.5K‚ 11K, 15K, 18.5KzFR-V520-18.5K (Unit: mm)(Unit: mm)2- 10 hole2181902502423802301010 10400

109Outline dimension drawingsSPECIFICATIONS8zFR-V520-22K, 30K‚ 37KzFR-V540-22K, 30K‚ 37KzFR-V520-45K‚ 55KzFR-V540-45K‚ 55K(Unit: mm)(Unit: mm)2- C ho

110Outline dimension drawings8.3.2 Dedicated motor outline dimension drawingsDedicated motor outline dimension drawings (standard horizontal type)Dime

111Outline dimension drawingsSPECIFICATIONS8Dedicated motor outline dimension drawings (standard horizontal type with brake)Dimensions table (Unit: mm

112Outline dimension drawingsDedicated motor outline dimension drawings (flange type)Dimensions table (Unit: mm)Note) 1. Install the motor on the floo

113Outline dimension drawingsSPECIFICATIONS8Dedicated motor outline dimension drawings (flange type with brake)Dimensions table (Unit: mm)Note) 1. Ins

114APPENDICES(The products conforming to the Low Voltage Directive carry the CE mark.)(1) EMC Directive1) Our view of vector inverters for the EMC Dir

115(1) InstallationThe FR-V500 is UL-listed as a product for use in an enclosure. Design an enclosure so that the ambient temperature, humidity and at

116REVISIONS* The manual number is given on the bottom left of the back cover.For Maximum Safetyz Mitsubishi vector inverters are not designed or manu

9Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING2(2) Terminal arrangement of the main circuit terminalIn the main circuit of th

1/1 BCN-C22005-642FR-V500, A700, A701 SeriesInstruction Manual SupplementWhen installing a thermal relay to the cooling fan of the vector-control dedi

10Connection diagram, encoder cable, PU connector400V classFR-V540-1.5K, 2.2K FR-V540-18.5KFR-V540-3.7K, 5.5K FR-V540-22KFR-V540-7.5K, 11K, 15K FR-V54

11INSTALLATION AND WIRING2Connection diagram, encoder cable, PU connector(3) Cables and wiring lengthSelect the recommended cable size to ensure that

12Connection diagram, encoder cable, PU connector2.2.3 Encoder connection cable (FR-V5CBL)When using a dedicated motor (SF-V5RU series), use an encode

13Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING2(2) Setting the number of encoder pulses and encoder rotation directionSet th

14Connection diagram, encoder cable, PU connector2.2.5 Control circuit terminal specifications(1) Specification of control circuit terminalTypeTermina

15Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING2* Not output during inverter reset.(2) Control circuit terminal layout(3) Wir

16Connection diagram, encoder cable, PU connector(4) Connecting the control circuit to a power supply separately from the main circuitIf the magnetic

A-1This Instruction Manual (basic) provides handling information and precautions for use of the equipment.Please forward this Instruction Manual (basi

17Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING2(5) Changing the control logicThe input signals are factory set to sink logic

18Connection diagram, encoder cable, PU connector4) Sink logic type and source logic type• In sink logic, a signal switches on when a current flows fr

19Connection diagram, encoder cable, PU connectorINSTALLATION AND WIRING22.2.6 Connection to the PU connector(1) When connecting the control panel or

20Setting the motor2.3Setting the motorThis inverter is factory-set to run the dedicated motor (SF-V5RU (1500r/min series) with encoder)(It is not ne

21Setting the motorINSTALLATION AND WIRING2REMARKSWhen using a conventional motor (SF-VR, SF-JR) or other motors, refer to the Instruction Manual (det

22Precautions for use of the vector inverter2.4 Precautions for use of the vector inverterThe FR-V500 series is a highly reliable product, but incorre

23Checks prior to test runRUN AND OPERATION33 RUN AND OPERATION3.1 Checks prior to test runInstallation checkCheck that the inverter is installed corr

24Basic operation (Speed setting, run, speed meter adjustment)z PU jog operationHold down or to perform operation, and release it to stop. 1)Set Pr

25Basic operation (Speed setting, run, speed meter adjustment)RUN AND OPERATION3z External jog operationKeep the start switch (STF or STR) on to perfo

26Basic operation (Speed setting, run, speed meter adjustment)3.2.2 Adjustment (calibration) of speed meter (meter)At the preset speed of 1500r/min, m

A-22) Wiring3) Trial run4) Operation5) Emergency stop6) Maintenance, inspection and parts replacement7) Disposing of the inverter8) General instructio

27Names and functions of the control panelRUN AND OPERATION33.3 Names and functions of the control panelWith the control panel (FR-DU04-1), you can pe

28Names and functions of the control panel3.3.1 Monitor display changed by pressing 3.3.2 Monitoring• Run command indications in the monitoring mode E

29Names and functions of the control panelRUN AND OPERATION33.3.4 Parameter setting method (Example: Method to enable extended function parameters)• A

30Names and functions of the control panel3.3.6 Help mode(1) Alarm historyFour past alarms can be displayed with .("." is appended to the l

31Names and functions of the control panelRUN AND OPERATION3(3) Parameter clearInitializes the parameter values to the factory settings. The calibrati

32Names and functions of the control panel3.3.7 Copy modeBy using the control panel (FR-DU04-1), the parameter values can be copied to another inverte

33Speed control operation CONTROL 44 CONTROLThis inverter can control a motor under speed, torque or position control. (As required, set "1"

34Speed control operation4.1.4 Run command setting(1) Forward and reverse rotation commands (terminals STF, STR)1) Command from the control panel (FR

35Speed control operation CONTROL 4(1) Torque limit level22 Torque limit level 150Set the torque limit level in % for speed control or position contro

36Speed control operation(2) Second torque limit level(3) Torque limits during acceleration and decelerationYou can set torque limits during accelerat

1OUTLINE11 OUTLINEAll models of general-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for consumers

37Speed control operation CONTROL 4(5) Change the torque characteristics in the constant power range (Pr. 803)4.1.6 Gain adjustmentAs a simple tuning

38Torque control operation4.2 Torque control operation4.2.1 Torque controlTorque control is exercised to develop torque as set in the torque command.

39Torque control operation CONTROL 4(1) I/O signalsThe following table indicates the operations of the signals.(2) Operation example (Pr. 804 = 0)Torq

40Torque control operation4.2.3 Setting procedure4.2.4 Torque command source selectionUsing Pr. 804 "torque command source selection", set t

41Torque control operation CONTROL 4z16bit two’s complement4.2.5 Torque command settingz Torque command selection The figure below shows how to give

42Torque control operation4.2.6 Speed limitSet the speed limit value to prevent the motor from over speeding due to a smaller load torque than the tor

43Torque control operation CONTROL 4(1) When Pr. 807 = 02)Speed limit on multi-speeds The speed limit command can also be set for the external signals

44Position control operation4.3 Position control operationOn this inverter, you can use parameter and pulse inputs to exercise position control. Refer

45Control mode switchover timing CONTROL 44.4 Control mode switchover timingDepending on a parameter setting change or whether the MC terminal turns o

46Control mode switchover timing*: Assumes that the Pr. 868 value is the factory setting.Analog outputDA1Multi-function monitor 1←←←← ←DA2Multi-functi

2Basic configuration and connection of peripheral devices1.1 Basic configuration and connection of peripheral devices1.1.1 Basic configurationPower su

47Easy gain tuningCONTROL 44.5 Easy gain tuning4.5.1 Parameter4.5.2 Easy gain tuning execution procedure(2) Setting easy gain tuning enable in Pr. 819

48Easy gain tuning4.5.3 Precautions for easy gain tuning(1) Checking the Pr. 800 "control method selection" valueEasy gain tuning is valid o

49Easy gain tuningCONTROL 44.5.5 Easy gain tuning-related parameter operationRefer to the following table for the parameter/gain read/write operation

50Online auto tuning4.6 Online auto tuning4.6.1 Parameters• For the motor with encoder, set "2" in Pr. 95 "online auto tuning selection

51Biases and gains of speed setting terminals (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920) CONTROL 44.7 Biases and gains of speed setting terminals (Pr.

52Biases and gains of speed setting terminals (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920)<Setting>There are the following three methods to adjust t

53Biases and gains of speed setting terminals (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920) CONTROL 4(4) Set the gain speed in Pr. 903 and display the anal

54Function list (Simple mode parameters)5 PARAMETERS5.1 Function list (Simple mode parameters)5.1.1 Simple mode parameter listFunctionParameterNameSet

55Function list (Simple mode parameters)PARAMETERS55.1.2 Explanation of simple mode parameters Refer to the separately available Instruction Manual (d

56Function list (Simple mode parameters)z The inverter operation mode can be changed as desired between operation using external signals (external ope

3Basic configuration and connection of peripheral devicesOUTLINE11.1.2 Selection of peripheral devicesCheck the motor applicable to the inverter you p

57Function list (Simple mode parameters)PARAMETERS5z Select the inverter control system such as speed control, torque control or position control.z I

Function list (Extended function parameters)585.2 Function list (Extended function parameters) Refer to page 54 for the function list of simple mode p

Function list (Extended function parameters)59PARAMETERSPARAMETERS5Operation selection functions24Multi-speed setting (speed 4)By setting a value othe

Function list (Extended function parameters)60Display functions52DU/PU main display data selectionYou can select the DU/PU main display data.0, 100: S

Function list (Extended function parameters)61PARAMETERSPARAMETERS5Operation selection functions65 Retry selectionYou can select alarms for a retry to

Function list (Extended function parameters)62Operation selection functions75Reset selection/disconnected PU detection/PU stop selectionYou can select

Function list (Extended function parameters)63PARAMETERSPARAMETERS5Communication functions117Communication station numberStation number setting for pe

Function list (Extended function parameters)64Sub functions156Stall prevention operation selectionYou can make setting to prevent the inverter from an

Function list (Extended function parameters)65PARAMETERSPARAMETERS5Maintenancefunctions168Maker setting parameters. Do not set.169Initialmonitor171Act

Function list (Extended function parameters)66Multi-speed operation232Multi-speed setting (speed 8)By setting any value other than "9999", s

4Structure1.2 Structure1.2.1 Removal and reinstallation of the front coverz Removal1) Hold both sides of the front cover top and push the front cover

Function list (Extended function parameters)67PARAMETERSPARAMETERS5Droop286 Droop gainSet when providing a drooping characteristic for the speed in pr

Function list (Extended function parameters)68Torque control419Position command source selectionSelect the position command source for position contro

Function list (Extended function parameters)69PARAMETERSPARAMETERS5Position control464Digital position control sudden stop deceleration timeSet the ti

Function list (Extended function parameters)70Additionalfunction505Speed setting referenceReference speed for Pr. 37.1 to 3600r/min1500r/min{{{Operati

Function list (Extended function parameters)71PARAMETERSPARAMETERS5Control method functions822 Speed setting filter 1Set the primary delay filter for

Function list (Extended function parameters)72Additional functions852Encoder rotation directionSet the rotation direction of the encoder.1{{{854 Excit

Function list (Extended function parameters)73PARAMETERSPARAMETERS5Control method functions877Speed feed forward control/model adaptive speed control

74Errors (Alarms)6 ERRORS AND PROTECTIVE FUNCTIONS6.1 Errors (Alarms)When an alarm occurs in the inverter, the protective function is activated bringi

75Errors (Alarms)ERRORS AND PROTECTIVE FUNCTIONS6*2: E. OV3 appears if the over voltage shutoff occurs during positioning.Control Panel IndicationE.OC

76Errors (Alarms)*3. Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function.*4: When an inst

5StructureOUTLINE11.2.2 Removal and reinstallation of the control panelTo ensure safety, remove and reinstall the control panel after powering off.REM

77Errors (Alarms)ERRORS AND PROTECTIVE FUNCTIONS6*5:The FR-A5NR (relay output/computer(Check the stall prevention operation level (Pr. 22) setting if

78Errors (Alarms)Control Panel IndicationE.OP1 to OP3FR-PU04V Option slot alarm 1 to 3NameOption slot alarm (1 to 3 indicate the option slot numbers.)

79Errors (Alarms)ERRORS AND PROTECTIVE FUNCTIONS6Control Panel IndicationE.LF FR-PU04V ELFNameOutput phase failureDescriptionThis function stops the i

80Errors (Alarms)Control Panel IndicationE.MB1 to 7 FR-PU04V —NameBrake sequence errorDescription• The inverter output is stopped when a sequence erro

81Errors (Alarms)ERRORS AND PROTECTIVE FUNCTIONS66.1.2 Minor faultIf the protective function is activated, the output is not shut off. You can also ou

82Errors (Alarms)Control Panel IndicationPS FR-PU04V PSNamePU stopDescriptionAppears when a stop was made by pressing of the control panel or paramet

83Errors (Alarms)ERRORS AND PROTECTIVE FUNCTIONS66.1.4 How to recover from PU stop error (PS)(1) Restarting method when stop was made by pressing fr

84Correspondences between digital and actual characters6.2 Correspondences between digital and actual charactersThere are the following correspondence

85TroubleshootingERRORS AND PROTECTIVE FUNCTIONS66.4 Troubleshooting6.4.1 Motor does not rotate at the commanded speed . . . . . . . . . . . . . . . .

86Troubleshooting6.4.3 Motor does not rotate(1) Vector controlNY21YYYNYNYNNYYYYNNNNYNNNYYYNNYNYYYYYYNNNNThe motor doesnot rotate.Perform wiring correc

6Installation of the inverter2 INSTALLATION AND WIRING2.1 Installation of the inverterz Install the inverter under the following conditions.z The inv

87TroubleshootingERRORS AND PROTECTIVE FUNCTIONS6Page 86Y2YYNNYNYYN1NYNYNNYNNYYNIs torque controlexercised?Is the torquecommand input?Have you set the

88Troubleshooting(2) V/F controlY Y N N Y N Y N Y N Y Y Y N Y N N Y Y N N N N N N Y Y Y Y N Y Y N N N N The motor does not rotate.Is there no alarm o

89TroubleshootingERRORS AND PROTECTIVE FUNCTIONS66.4.4 Motor generates heat abnormallyYNYNNYYNYNNYYNYNHave you set themotor type?Is the load too heavy

90Troubleshooting6.4.5 Motor hunts(1) Speed controlYYNNYNY Increase the torque limit level. Lighten the load.NThe motor hunts.Is the speed settingvary

91TroubleshootingERRORS AND PROTECTIVE FUNCTIONS66.4.6 Machine operates unstably(1) Speed controlNYYYNNYYNNYNYYNNYNThe machine operatesunstably.Is the

92Troubleshooting6.4.7 Speed command does not match motor speed(1) Speed controlYNYNNYYNYNThe speed command doesnot match the motor speed.Have you set

93TroubleshootingERRORS AND PROTECTIVE FUNCTIONS66.4.8 Motor rotates but speed does not change(1) Speed controlYNYNYNYYNNNNYYYNYNYNThe motor rotates b

94Troubleshooting6.4.9 Torque control is not exercised normally(1) Torque controlNYNYNYNYNYNYNNYYYNN1YNYNYNYTorque control is notexercised normally.Is

95TroubleshootingERRORS AND PROTECTIVE FUNCTIONS6Page 94NYNYNYNY1YNNYYNYNIs the torque commandunvaried?Has online auto tuningbeen performed?When the t

Check items967 PRECAUTIONS FOR MAINTENANCE AND INSPECTIONThe inverter is a static unit mainly consisting of semiconductor devices. Daily inspection mu